Linde V10-02 Order Picker Truck 015-02 Series Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Order Picker Truck Type 015-02, Model V10.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   V10-02

Format: PDF, 216 Pages
Language: English

Contents:
   Foreword
    Updating of workshop manuals
    Exchanging faulty sheets
    Insertion of supplementary sheets
    Remarks, imprint
    Sections
   1. Vehicle data
    Definition of vehicle model names
    Signs on the vehicle
    Travel speed
    Outside the aisle
    Inside the aisle
   2. Travel motor
    General
    Temperature monitor
    Technical data
    Terminals
    Removing the travel motor
    Installation
    Maintenance
    General
    Cleaning
    Visual inspection, replacing damaged parts
    Checking the brush mechanism
    Commutator
    Bearings
   3. Drive wheel
    General
    Removing the drive wheel
    Installing the drive wheel
   4. Gear
    Remove
    Installing the gear
    Changing oil
    Oil change method
    Checking the oil level
    Lubricating the bogie bearing
   5. Brake
    Electromagnetic spring brake
    General
    Function
    Removal
    Checking the rotor
    Adjusting the brake clearance
    General
    Adjustment process
    Adjusting the braking force
    Maintenance
    Measuring the brake deceleration
    General
    Preparations for measurement
    Evaluating the measurement
   6. Idling wheels
    General
    Removal
   7. Hydraulic
    Montagevorschrift
    Hydraulic circuit plan
    Block diagram for NO/HO
    Block diagram for NM/HM
    Pump unit
    General
    Components:
    Electrically releasable non-return valve
    Replacing the carbon brushes (NO, NM)
    Replacing the carbon brushes (HO, HM)
    Removal
    Removing the pump motor (NO, NM)
    Removing the pump motor (HO, HM)
    Adjustment Pressure release valve
    Changing the hydraulic oil
    Bleeding the lift cylinders and the hydraulic system
    Procedure
    Distributor block
    Bubble reservoir
    Hydraulic hoses
   8. Cylinders
    Cylinder support
    Main lift cylinder on NO/NM
    Removal
    Dismantling
    Main lift cylinder on HO/HM
    Removal
    Dismantling
    Additional lift cylinder on NM/HM
    Removal
    Dismantling
   9. Line break protection
    General
   10. Hydraulic pump
    General
    Removing
    Dismantling
   11. Aisle recognition
    General
   12. Steering
    Block diagram of the steering system
    Pin assignment
    Setpoint potentiometer, steering wheel
    Replacing
    Setpoint potentiometer, steering knob
    Replacing
    Actual value potentiometer
    Replacing
    Quick start
    Travel on curves function
    Steering lock
   13. Vehicle control system (FZS)
    General
    Location
    Identification
    Technical data
    Guide to versions
    Pin assignment
    Input/output assignment
    13 Vehicle control system
    Error diagnosis
    Flashing code, FZS2
    Table of functions, FZS2
    Application
    Pedestrian operating mode
    Switch-over, 2nd operating console
    Power outputs
    Travel enable
   14. Operating console
    Position of the operating elements
    Removal
    Installing
    Wheel position display
    Adjustment
    Teaching in the FZS2
    2nd operating console
    Pedestrian operating mode
   15 End-of-aisle safety system (EASS)
    End-of-aisle safety system (EASS)
    General
    EASS Universal
    Error codes
    EASS Inductive
    Function
    Guide to the system
    Monitoring
    Mounting the proximity switches
    Testing the proximity switches
    Displays and pin assignment
    EASS Magnetic (bistable)
    Function
    Guide to the system
    Monitoring
    Magnetic switch
    Description
    Bistable action
    Switching magnet
    Description
    Handling instructions
    Displays and pin assignment
   16. Speed sensor
    General
    Terminals block connector X2
    Signal sequence
    Testing the speed sensor
   17. ABU - Braking monitor
    Block diagram
    Pin assignment
    General
    Functions
    Travel on curves
    Signal adaptation
    Flashing error codes
   18. Travel control
    Block diagram for ''''Travel''''
    General
    Main current section - terminals
    Pin assignment
    Description of functions
    Braking modes
    Table of operating modes
    Hour meter
    Service hour meter
    Battery discharge indicator
    Monitoring function
    Error display
    Test procedure
   19. Direction sender
    General
    Replacing
   20. BDI/HM
    General
    Pin assignment
    Function
    Error display
    Battery discharge indicator
    Hour meter
   21. Travel control software
    General
    Making a connection
    Setting parameters
    Test
    Diagnosis
    ''''File'''' menu
    Summary of the most important parameters
    Battery discharge curves
    List of parameters
    Description of parameters
    Errors displayed with flashing code
    List of error codes
    Tester Table
    General
    Making a connection
    Errors
    Current errors
    Stored errors
    Teaching in
    General
    Procedure
    Setpoint potentiometer
    Actual value potentiometer
    Tester
    Speed measurement
    Amplifier data
    Digital inputs and outputs
    Travel on curves active
    Deadman
    Steering wheel/ -knob
    Steering OK
    Steering motor contactor
    Safety relay
    Potentiometer voltages
    Supply voltage of actual and setpoint values
    Setpoint voltage at the steering wheel
    Actual value voltages at the drive wheel
    Table of errors
   23. Hand-held programming unit
    General
    Operating elements
    Switching on
    Switching off
    Language selection
    Setting parameters
    PROGRAM menu
    Function
    Special program menu
    Resetting to initial settings
    Loading settings from the control system
    into the programming unit
    Loading settings from the programming unit
    into the control system
    Deleting the diagnosis data
    Adjusting the display contrast
    Language selection
    Displaying information about the programming unit
    Displaying information about the control
    Test menu
    Displaying current errors
    Error history
   99. Maintenance
    General
    Safety instructions
    Handling fuels and lubricants
    Brake
    Functional check of the deadman brake
    Functional check of the neutral brake
    Functional check of the reversing brake
    Maximum wear on the brake lining
    Brake clearance
    Battery
    Checking the electrolyte level
    Checking the electrolyte density
    Cleaning the battery
    Battery lock
    Battery charger
    Operating elements
    Ease of movement
    Function test
    Steering
    Ease of movement
    Reversed steering
    Steering angle
    Switching-off in the event of error
    Toothed gear ring
    Lifting chains
    General
    Checking the lifting chains for damage
    Checking the chain elongation
    Main lift
    Checking the chain elongation
    Additional lift
    Replacing the lifting chains
    Repairing the lifting chains
    Lubricating the lifting chains
    Cleaning the chains
    Hydraulic tank
    Volume
    Seals
    Wheels
    Wear
    Wheel bearings
    Castor wheels
    Motor
    Carbon brushes
    Checking the brush springs
    Other maintenance work
    Gear
    Changing the gear oil
    Noises
    Leaks
    Mast
    Mast rollers
    Guide rollers
    Windscreen
    Lifting cylinder
    Guides, surfaces
    Forks
    Chain adjustment
    Pump assembly
    Carbon brushes
    Oil level
    Noises
    Soiling
    Lubrication
    Lubricants
    Disposal
    Lubrication plan.