Jungheinrich EFG 535, EFG 540, EFG 545, EFG 550 (01.04-10.09) Electric ForkLift Truck Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Trucks Models EFG 535, EFG 540, EFG 545, EFG 550

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    EFG 535 (01.2004-10.2009)
    EFG 540 (01.2004-10.2009)
    EFG 545 (01.2004-10.2009)
    EFG 550 (01.2004-10.2009)

Format: PDF, 490 Pages
Language: English

Contents:
    Safety instructions
    Component Layout
    Technical Specifications
    Operating Instructions
    Wiring diagrams (electrical / hydraulic)
    Parameters
    Brakes
        -Minimum braking and braking distance measurement (see service manual D 6360.03)
        -Guidelines for installing brake pipe lines (see service manual D 6360.16)
        -Parking brakes (see service manual D 6360.21)
    Drive brake
        - Disc brake
        - Drive unit - brakes (See service manual B 1003)
    Brake system
        -Service brake
        -Main brake cylinder (single stage) (See service manual GB 4002).
        -Spring-loaded parking brake
        -Testing and releasing the spring-loaded brake (see service manual D 3002)
    Electrical
        - Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see SHB J 6900.09)
        - Electrical system design
        - Block diagram
    Switches / Switch mechanism
        -Contactors, charging contactor operation
    Misc. Electrical
        -Fuse Rating
        -CANION interface
        -Fan
    Wiring
        -Connectors/Binders
        -SOLO PILOT Connector Layout
        -MULTI PILOT connector layout
    Display
        -Multi-function display (see SHB J 5003)
        -Display in Error Logbook
        -Lisa (diagnostic mode)
    Electric motor
        -Drive motor
        -Drive system
        -Speed sensor
    Electrical
        -Traction controller
        -Traction/lift controller functional description
        -Exposing the traction and lift controllers
    Wheels
        -Wheels/Axles
    Controls
        -Travel switch / accelerator pedal
    Operator Position
        -Armrest
    Mast, mechanical
        -Chains (for chain elongation testing see service manual G 6355.01)
    Load handler
        -Forks (see service manual G1 6401.01)
    Hydraulic system
        -Pump motor / pump / pressure filter
        -SOLO PILOT pilot valve
        -MULTI-PILOT pilot valve - standard version
        -MULTI-PILOT pilot valve - optional version
        -Pilot valve default setting (See service manual I 5012)
    Mast tilt
        -Cylinder
    Electrical
        -SOLO-PILOT Block Diagram
        -MULTI-PILOT Block Diagram
        -Traction/lift controller functional description
        -Exposing the traction and lift controllers
    Controls
        -Control panel
        -MULTI-PILOT
        -MULTI-PILOT Linde conversion operating diagram
    Maintenance
        - Notes on how to avoid malfunctions and material damage when cleaning an industrial truck see service manual Z 0000.15
        - Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components see service manual J 6900-09
        -Regular safety inspection (at least annually)
        -Maintenance checklist B
        -Maintenance checklist C
        -Maintenance checklist (cold store) B
        -Maintenance checklist (cold store) C
    Commissioning
        -Commissioning (see Operating Instructions, Chapter C)
    Steering axle
        -Steering axle design
    Electrical
        -Steering system block diagram
        -Steering angle sensor (for replacement/adjustment see service manual B 6001)
        -Steering controller
    Mechanical components
        -Steer column
    Steering transmission
        -Steer motor
        -Steering auxiliary motor connection layout (See service manual B 4001)