Linde E25S, E30S Explosion Protected Electric Forklift Truck 336-03 series Operating Instructions

Illustrated Factory Operators Manual for Linde Explosion Protected Electric Forklift Truck 336-03 series Models E25-03 S, E30-03 S

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 108 pages

Covered models:
   E25-03S
   E30-03S

Contents:
   Foreword
      Proper usage
      Unapproved use
      Description of use and climatic conditions
      Receiving the industrial truck
      EC declaration of conformity
      Description
      Type plate
      Technical data
      Noise emission value
      Frequency characteristic for human body vibrations
      Technical description
      Drive
      Approved zones
      Steering
      Hydraulic system
      Operation
      Brakes
      Handbrake
      Electrical system
      Gas safety system
      General view of truck
      Control and indicating elements for zone 22
      Control and indicating elements for zone 2
      Composite instrument for truck
      Hour meter
      Battery discharge indicator
      Composite instrument for gas safety system
      Hour meter
      Battery discharge indicator
      Warning lights
      Temperature warning light for control box inside
      Temperature warning light for auxiliary control box inside
      Temperature warning light for power modules 1A1, 1A2
      Temperature warning light for power module 2A1
      Gas safety system function indicator light
      Temperature warning light for traction motors 1M1, 1M2
      Temperature warning light for hydraulic pump motor 2M1
      Temperature warning light for hydraulic valves 2Y10, 2Y9 and hydraulic oil line
      Brake temperature warning light
   Beginning operation
      Safety rules
      Specialist
      Safety information
      Operation of industrial trucks in the plant area
      Handling fluids and lubricants
      Periodic safety inspection
      Explosion protection inspection
      Removal of accumulations of dust
      Running-in instructions
      Checks and services prior to initial operation of the truck
      Daily checks
      Daily checks and servicing before operation
      Check the tyre inflation pressure
      Check the tightness of the wheel nuts
      Opening the overhead guard
      First lock-in position: Servicing position
      Second lock-in position: Battery change
      Closing the overhead guard
      Check the battery charge
      Charging the battery
      Connecting the battery to a suitable external charger
      Check the condition, electrolyte level and specific gravity of the battery
      Battery change
      Adjusting the driver’s seat
      Adjusting the swivel seat
      Adjusting armrest of the driver’s seat
      Applying the seat belt
      Opening the seat belt
      Push the emergency stop button
      Pull the emergency stop button
   Operation
      Driving
      Travel in the forward direction
      Travel in the reverse direction
      Reversing direction
      Reversing the direction of travel
      Malfunctions during operation
      Malfunctions in the gas safety system
      Single-pedal model
      Steering system
      Steering
      Braking system
      Service brake, regenerative brake
      Foot brake
      Operating the electric motor brake (LBC)
      Handbrake
      Engaging the handbrake
      Releasing the handbrake
      Central control lever (joystick) operation of mast and attachments
      Tilting the mast forward
      Tilting the mast back
      Raising the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single control lever operation of mast and attachments
      Turning on the front working lights
      Turning on the rear working lights
      Turning on the front windscreen wiper and washer
      Turning on the rear windscreen wiper
      Turning on the lighting
      Turning on the hazard warning light
      Turning on the directional indicator lights
      Truck Data Management (LFM)
      Truck data acquisition
      Condition code
      Truck data acquisition - default setting (PIN number and condition code)
      Truck data acquisition - special setting (PIN number)
      Operating the horn
      Opening the electrical compartment cover
      Closing the electrical compartment cover
      Fuses
      Checking, renewing the fuses
      Automotive fuses
      Lead fuses
      Fuses (options)
      Before loading
      Loading
      Positioning the forks
      Transporting the load
      Unloading
      Before leaving the lift truck unattended
      Tow coupling
      Forced opening of overhead guard
      without Bowden cable
      Transport
      Transporting the truck on a lorry or low-bed trailer
      Hoisting the truck
      Hoisting the truck with a crane
      Hoisting the truck with the eyebolts
      Wheel change
      Jack locations
      Changing the rear wheels
      Changing the front wheels
      Mast removal
      Towing instructions
      Towing procedure
      Tilting the mast and lowering the forks manually
      Tilting the mast manually
      Lowering the forks manually
      Emergency exit for trucks with rear windscreen
      Emergency exit for trucks with polycarbonate rear windscreen
      Disposal of old vehicles
   Maintenance
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
      General information
      Maintenance intervals
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Mast versions
      Standard mast
      Securing the raised standard mast
      Duplex mast
      Securing the raised duplex mast
      Triplex mast
      Securing the raised triplex mast
      Services after the first 50 hours of operation
      Inspection and maintenance chart
   Inspection and maintenance as required
      Check seat belt for condition and operation
      Clean the lift truck
      Clean and spray the lift chain
      Tighten the wheel nuts
      Check the tyres for damage and foreign objects
      Check the security of the hydraulic oil tank
      Lubricate the steer axle, mast and tilt cylinder bearings
      Other cleaning and greasing work
      Clean sensor heads of gas safety system
   Inspection and maintenance Every 250 hours
      Check the gas safety system (every 3 months)
   Inspection and maintenance every 500 to 1000 hours or annually
      Clean the steering axle
      Lubricate the steering axle
      Inspect the joystick boot
      Check the valve block for proper operation
      Clean the left and right wheel traction, power steering and working hydraulics pump motors
      Clean the traction motor fans, motor compartment transverse fan and rear compartment fan
      Clean the digital control
      Lubricate the mast and tilt cylinder pivots
      Retighten the mast fastening bolts
      Sideshift: Clean, grease and check the mounting
      Check the braking system
      Check the brake linings, lubricate the brake lever pivot
      Check the working and steering hydraulics for leaks
      Check the counterweight, electric motors, chassis, wheel drives, overhead guard and steering axle for security
      Mast, lift chain, lift cylinder and end stops:
      Check condition, mounting and function
      Adjust the lift chain length, lubricate the lift chain with chain spray
      Check the fork quick-releases and fork stops
      Check the pre-tension of double hoses if attachments are fitted
      Check the hydraulic oil level
      Check and oil the pedal and travel control linkage pivots and overhead guard lock
      Grease the overhead guard pivots
      Check and lubricate other pivots and joints
      Check the contactor
      Change the wheel drive oil
      Check the electric cables, cable connectors and connections for condition and tightness
      Renew the breather filter
      Renew the suction filter
      Change the pressure filter
      Check the wheel drives for oil leaks
      Check the condition of the antistatic ribbon
      Check the insulation and leakage resistance
   Inspection and maintenance every 3000 hours or every 2 years
      Renew the hydraulic oil
      Change the oil in wheel drive
      Inspection and maintenance every 3 years
      Replace sensor heads of gas safety system
      Inspection and maintenance specifications
      Lubricant recommendations
      Hydraulic oil
      Bio-hydraulic oil
      Lubricating grease
      Battery grease
      Gear oil
      Chain spray
      Vaseline
      Troubleshooting guide
   Wiring diagram
      Wiring diagram (standard equipment)
      Wiring diagram (Gas safety system)
      Hydraulic circuit diagram
   Index .