Jungheinrich DFG/TFG 540S, 545S, 550S (05.2012-12.2014) ForkLift Truck Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Forklift Trucks Models DFG540S, DFG545S, DFG550S, TFG540S, TFG545S, TFG550S

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    DFG 540S (05.2012-12.2014)
    DFG 545S (05.2012-12.2014)
    DFG 550S (05.2012-12.2014)
    TFG 540S (05.2012-12.2014)
    TFG 545S (05.2012-12.2014)
    TFG 550S (05.2012-12.2014)

Language: English
Format: ZIP, Contained Set of PDF Manuals:
Service manual, PDF, 517 Pages
    Contents:
    Safety Information
    Component Layout
    Technical Specifications
    Operating Instructions
    Circuit Diagrams (Electrical / Hydraulic)
    Parameters
    System Error Messages
    Special Tools
    BUS Systems Used
    Parking Brake
        -Parking Brake Disassembly
        -Parking Brake Assembly
        -Parking Brake Release
    Misc. Electrical
        - Fuses (see Operating Instructions, Chapter F).
        - E box circuit diagram (see circuit diagrams)
    LPG systems - maintenance, testing and adjustment see service manual C 3001
        - Impco LPG system
        - Liquid gas container
    Controls
        -Dual Pedal
    Hydrostatic Drive System
        -Wheel Motor
        -Variable Displacement Pump
    Cooling System
        -TFG Cooling System
        -DFG Cooling System
    Combustion Engines
        -DFG
        -TFG
    DFG Combustion Engine
        - Starter Motor / Threephase Alternator
        - Injection System
        - Exhaust Return Line
        - Air Mass Sensor Assembly Position
        - Intake Pipe
        - Sensors and Actuators
        - Belt Drive
        - Assembly/Disassembly
        - Sealing Flange and Flywheel
        - Charge-Air System
        - Particle Filter
        - Cooler Design
    TFG Combustion Engine
        -Starter Motor / Threephase Alternator
        -Belt Drive and Timing Chain
        -Lubrication
        -Sealing Flange and Flywheel
        -Cooler Design
    Labels / Documentation
        -Operating Instructions
        -Wiring Diagrams
    Operator Position
        -Armrest
        -Sliding Windows
    Covers / Panel
        -Engine Cover
    Hydraulic System
        -Manifold
        -Hydraulic System (filling and bleeding)
    Mast
        -Securing the Mast
    Load Handler
        - For forks see service manual G1 6401.01
    Commissioning
        - Using the Truck for the First Time (see Operating Instructions, Chapter C).
    Maintenance
        - LPG systems - maintenance, testing and adjustment see service manual C 3001
    DFG maintenance
        -Regular safety inspection (at least annually)
        -Maintenance checklist A
        -Maintenance checklist B
        - Maintenance checklist C
    TFG maintenance
        -Regular safety inspection (at least annually)
        - Maintenance checklist A
        - Maintenance checklist B
        - Maintenance checklist C
    Steering Axle
        - Steering Axle
    Mechanical Components
        - Steering Column
Operating Manual, PDF, 236 Pages