Linde H50D, H60D, H70D, H80D Explosion Protected Diesel Forklift Truck 353-02 series Operator Manual

Illustrated Factory Operators Manual for Linde Explosion Protected Diesel Forklift Truck 353-02 series, Models H50D-02, H60D-02, H70D-02, H80D-02

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 104 pages

Covered models:
   H50-02
   H60-02
   H70-02
   H80-02

Contents:
   Foreword
      Approved applications
      Technical note
      Truck takeover
      Description
      Type plates
      Technical data
      Noise emission value
      Frequency characteristic for human body vibrations
      Technical description
      Engine ex
      Hydraulic system
      Operation
      Mast
      Brakes
      Steering
      Electrical system ex
      Insulation monitor
      General view
      Controls and indicators ex
      Indicators and instruments ex
   Beginning operation
      Safety rules ex
      Experts
      Safety information
      Handling fluids and lubricants
      Safety inspection
      Explosion protection inspection ex
      Operation of industrial trucks in the plant area
      Diesel engine emissions
      Running-in instructions
      Checks and services before initial operation
      Daily checks
      Daily pre-operational checks and services
      Check the forks ex
      Clean the air intake screen ex
      Check the tyre inflation pressure
      Check the precondition
      for the tyre leakage resistance ex
      Opening the bonnet
      Closing the bonnet
      Check the fuel level ex
      Replenish fuel ex
      Check the engine oil level
      Check the air intake flap ex
      Check the temperature sensors ex
      Functional check of insulation monitor ex
      Clean the exhaust flame protector ex
      Check the fluid level
      Applying the seat belt
      Opening the seat belt
      Adjusting the operator seat
   Operation
      Starting the engine ex
      Stopping the engine ex
      Engine stop with manual start and stop control lever ex
      Emergency stop with emergency stop button ex
      Releasing the emergency stop button
      Malfunctions during operation
      Driving (dual-pedal model)
      Forward travel
      Reverse travel
      Changing the travel direction
      Stopping
      Single-pedal model ex
      Steering system
      Steering
      Braking system
      Service brake
      Stop pedal
      Parking brake
      Applying the parking brake
      Releasing the parking brake
      Central-lever control of lifting device and attachments
      Tilting the mast forward
      Tilting the mast back
      Lifting the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single-lever control of lifting device and attachments
      To turn on the front wiper ex
      To sound the horn ex
      To operate the rear and top wipers ex
      To turn on the working lights ex
      To open/close the cab door
      To open/close the side window
      Heater
      Heater controls
      Fuses ex
      Before lifting a load
      Adjusting the fork spread
      Loading
      Travel with a load
      Unloading
      Before leaving the lift truck unattended
      Transport
      Transport with lorry or low-bed trailer
      Slinging the truck
      Hoisting the truck with a crane
      Hoisting the truck with eyebolts
      Wheel change
      Trailer coupling
      Mast removal
      Securing the sliding overhead guard horizontally.
      Towing instructions
      Towing
      Towing procedure
      Releasing the multiple disc brake
      Opening the hydraulic by-pass valve
      After towing
      Re-establishing braking power
      Bypassing the hydraulic oil circuit
      Emergency exit for trucks with rear windscreen
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
   Maintenance
      General information
      Mast types
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Standard mast
      Securing the raised standard mast
      Checks and services after the first 50 service hours
      Inspection and maintenance chart
   Inspection and maintenance as required
      Cleaning the lift truck
      Clean and spray the lift chain
      Clean the air filter ex
      Cleaning with compressed air
      Clean the dust ejection valve
      Replacing the safety element
      Check the air filter restriction indicator
      Clean the prefilter
      Tighten the wheel fasteners
      Check the tyres for damage and foreign objects
      Lubricate the steer axle, mast and tilt cylinder bearings
      Clean and check radiator and hydraulic oil cooler for leaks
      Cleaning with compressed air
      Drain the fuel system water separator
      Check seat belt for condition and operation
      Bleeding the fuel system
      Check/clean the crankcase vent
      Check the air flap ex
      Clean the intake flame protector ex
      Check the temperature sensors ex
      Clean the exhaust flame protector ex
      Check the coolant level
   500-hour inspection and maintenance
      Clean and grease the steering axle
      Grease the mast bearings
      Grease the tilt cylinder and overhead guard bearings
      Check the pretension of double hoses if attachments are fitted
      Check the mast, lift chains, lift cylinders and end stops for condition, mounting and function
      Adjust the lift chain length, lubricate with chain spray
      Check and oil the pedals, travel control and engine control linkages
      Check the engine mounting, overhead guard, steering axle and wheel drives for tightness
      Check the forks and fork quick-releases ex
      Check the electric cable connections ex
      Check condition, electrolyte level and specific gravity of the battery ex
      Charging the battery ex
      Check the electric cables for security ex
      Check and oil other pivots and joints
      Wheel drives: Change the oil, clean the magnetic plug
      Clean the spark arrester ex
      Change the engine oil ex
      Drain the engine oil
      Renew the engine oil filter
      Top up engine oil ex
      Check coolant strength
      Renew the fuel filter
      Clean the fuel pump
      Bleed the fuel system
      Check the hydraulic oil level
      Drain the fuel system water separator
      Check V-belt tension and condition ex
      Tighten the V-belts
      Clean the radiator and hydraulic oil cooler
   1000-hour inspection and maintenance
      Renew the air filter element, check the vacuum switch ex
      Check the engine mounting for condition and tightness
      Check the air intake and exhaust pipes for leaks ex
      Check the hydraulic system, pumps, valves and lines for leaks
      Renew the hydraulic pressure, suction and breather filters
      Wheel drives: Check the oil level and check for leaks
      Check the parking brake
      Check the isolation resistance of the driver seat, the fan and V-belts ex
      Check the leakage resistance of the drive wheels ex
   2000-hour inspection and maintenance
      Change the V-belts ex
      Tension V-belts
      Check the injection nozzles ex
      Check, adjust valve tip clearances ex
      Renew the safety element
   3000-hour inspection and maintenance
      Renew the hydraulic oil
      Wheel drives: Change the oil and clean the magnetic plugs
      Renew the coolant
      Inspection and maintenance data
      Fuel and oil recommendations
      Engine oil
      Diesel fuel
      Hydraulic oil
      Bio hydraulic oil
      Gear oil
      Lubricating grease
      Coolant
      Battery grease
      Chain spray
      Troubleshooting guide (controller)
      Troubleshooting guide (Diesel engine)
      Troubleshooting guide (hydraulic system)
   Wiring diagram
   Hydraulic circuit diagram
   Index