Linde H20D, H25D, H30D Diesel Forklift Truck 351-02 series Operating Instructions (User Manual)

Illustrated Factory Operators Manual for Linde Diesel Forklift Trucks 351-02 series, Models H20D-02, H25D-02, H30D-02

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 80 pages

Covered models:
   H20D
   H25D
   H30D

Contents:
   Description
      Approved applications
      Technical note
      Truck takeover
      Type plates
      Technical data
      Technical description
      Engine
      Hydraulic system
      Operation
      Brakes
      Steering
      Electrical system
      General view
      Controls and indicators
      Composite instrument
   Beginning operation
      Safty rules
      Important safety information
      Handling fuels and lubricants
      Accident prevention check
      Particle filter inspection
      Running-in instructions
      Checks and services before initial operation
      Daily checks
      Daily pre-operational checks and services
      Opening the engine cover
      Checking the engine oil level
      Checking the fuel level
      Filling fuel
      Hydraulic system: Checking the oil level
      Checking the fluid level in coolant reservoir
      Adjusting the driver''s seat
      Checking the typre pressure
      Starting the engine
      Cold start
      Stopping the engine
      Malfunctions during operation
   Operation
      Travel
      Forward travel
      Reverse travel
      Changing the travel direction
      Single-pedal model
      Steering system, Braking system
      Steering
      Service brake
      Parking brake
      Applying the parking brake
      Releasing the parking brake
      Lifting device and attachments
      Tilting the mast forward
      Tilting the mast back
      Lifting the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single-lever operation of lifting device and attachments
      Turning on the windscreen wipers
      Switching on the lights
      Switching on the hazard warning light
      Turning on the ventilation
      Front working lights
      Rear working lights
      Heater
      Heater controls
      Fan motor fuse
      Operating the horn
      Fuses
      Before lifting a load
      Adjusting the fork spread
      Loading
      Travel with a load
      Unloading
      Before leaving the lift truck unattended
      Hoisting the truck with a crane
      Hoisting the truck with a crane using
      the lifting eyes
      Jack locations when changing wheels
      Trailer coupling
      Mast removal
      Towing instructions
      Towing
      Towing procedure
      Releasing the wheel drive brake pressure
      Opening the hydraulic by-pass valve
      After towing
      Re-establishing braking power
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
   Maintenance
      General information
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Standard mast
      Securing the raised standard mast
      Duplex mast
      Securing the raised duplex mast
      Triplex mast
      Securing the raised triplex mast
      Checks and services after the first
      50 service hours
      Inspection and maintenance chart
   Inspection and maintenance as required
      Cleaning the lift truck
      Cleaning and spraying the mast chain
      Cleaning the air filter
      Cleaning with compressed air
      Wet cleaning
      Replacing the safety element
      Checking the dust discharge valve
      Cleaning the prefilter
      Checking the mounting of the steering cylinder and king pin at the steering axle
      Regenerating the particle filter
      Cleaning and checking radiator and hydraulic oil cooler for leaks
      Drain the fuel system water preseparator
      Tightening the wheel nuts
      Check the tyres for damage and foreign objects
   250-hour inspection and maintenance
      Clean and grease the steering axle
      Grease the mast and tilt cylinder pivots
      Check electric cables, cable connectors and connections for condition and tightness
      Drain the fuel system water preseparator
      Sideshift: clean and grease, check the mounting
      Battery: Check condition, electrolyte level and specific gravity
   500-hour inspection and maintenance
      Check the mast and mast chains for condition and security
      Adjust the mast chain length and lubricate with chain spray
      Change the engine oil (every 12 months minimum
      Drain the engine oil
      Renew the engine oil filter
      Top up engine oil
      Check coolant strength
      Check the mounting of the compact axle at the engine
      Check the engine mounting, counterweight, overhead guard, steering axle and wheel drives for tightness
      Check and oil the pedals, travel control and engine control linkages
      Check the tension and condition of the alternator and fan V-belt
      Tighten the alternator and fan V-belt
      Renew the fuel filter (every 12 months minimum)
      Clean the radiator and hydraulic oil cooler
      Checking the particle filter system
      Check and oil other pivots and joints
      Check the fork stops and fork quick-releases
      Check the pre-tension of double hoses if attachments are fitted
   1000-hour inspection and maintenance
      Renew the air filter element, check the vacuum switch
      Check the engine mounting for condition and tightness
      Check the air intake and exhaust pipes for leaks
      Check the hydraulic system, compact axle, pumps, valves and lines for leaks
      Hydraulic system: Renew the pressure, suction and breather filters
      Renew the pressure filter
      Renew the suction filter
      Renew the breather filter
      Check the wheel drive oil level
      Check the particle filter system
      Check the parking brake
   2000-hour inspection and maintenance
      Renew the alternator and fan V-belt
      Tighten the V-belt
      Check the injection nozzles
      Check, adjust valve clearance
      Check the particle filter system
   3000-hour inspection and maintenance
      Renew the hydraulic oil
      Check the mounting of the compact axle on engine
      Inspection and maintenance data
      Fuel and recommendations
      Engine oils
      Oil grades
      Oil viscosity
      Diesel fuel
      Hydraulic oil
      Lubricating grease
      Coolant
      Battery grease
      Chain spray
      Engine Troubleshooting guide (diesel engine)
      Troubleshooting guide (hydraulic system)
   Wiring diagram
      Hydraulic circuit schematic
   Index