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Linde H50D, H60D, H70D, H80D Explosion Protected Diesel Forklift Truck 353-02 series Operator Manual
Linde H50D, H60D, H70D, H80D Explosion Protected Diesel Forklift Truck 353-02 series Operator Manual
Illustrated Factory Operators Manual for Linde Explosion Protected Diesel Forklift Truck 353-02 series, Models H50D-02, H60D-02, H70D-02, H80D-02
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 104 pages
Covered models:
H50-02
H60-02
H70-02
H80-02
Contents:
Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Engine ex
Hydraulic system
Operation
Mast
Brakes
Steering
Electrical system ex
Insulation monitor
General view
Controls and indicators ex
Indicators and instruments ex
Beginning operation
Safety rules ex
Experts
Safety information
Handling fluids and lubricants
Safety inspection
Explosion protection inspection ex
Operation of industrial trucks in the plant area
Diesel engine emissions
Running-in instructions
Checks and services before initial operation
Daily checks
Daily pre-operational checks and services
Check the forks ex
Clean the air intake screen ex
Check the tyre inflation pressure
Check the precondition
for the tyre leakage resistance ex
Opening the bonnet
Closing the bonnet
Check the fuel level ex
Replenish fuel ex
Check the engine oil level
Check the air intake flap ex
Check the temperature sensors ex
Functional check of insulation monitor ex
Clean the exhaust flame protector ex
Check the fluid level
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Operation
Starting the engine ex
Stopping the engine ex
Engine stop with manual start and stop control lever ex
Emergency stop with emergency stop button ex
Releasing the emergency stop button
Malfunctions during operation
Driving (dual-pedal model)
Forward travel
Reverse travel
Changing the travel direction
Stopping
Single-pedal model ex
Steering system
Steering
Braking system
Service brake
Stop pedal
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
To turn on the front wiper ex
To sound the horn ex
To operate the rear and top wipers ex
To turn on the working lights ex
To open/close the cab door
To open/close the side window
Heater
Heater controls
Fuses ex
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Before leaving the lift truck unattended
Transport
Transport with lorry or low-bed trailer
Slinging the truck
Hoisting the truck with a crane
Hoisting the truck with eyebolts
Wheel change
Trailer coupling
Mast removal
Securing the sliding overhead guard horizontally.
Towing instructions
Towing
Towing procedure
Releasing the multiple disc brake
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Bypassing the hydraulic oil circuit
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Mast types
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Checks and services after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Cleaning the lift truck
Clean and spray the lift chain
Clean the air filter ex
Cleaning with compressed air
Clean the dust ejection valve
Replacing the safety element
Check the air filter restriction indicator
Clean the prefilter
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Clean and check radiator and hydraulic oil cooler for leaks
Cleaning with compressed air
Drain the fuel system water separator
Check seat belt for condition and operation
Bleeding the fuel system
Check/clean the crankcase vent
Check the air flap ex
Clean the intake flame protector ex
Check the temperature sensors ex
Clean the exhaust flame protector ex
Check the coolant level
500-hour inspection and maintenance
Clean and grease the steering axle
Grease the mast bearings
Grease the tilt cylinder and overhead guard bearings
Check the pretension of double hoses if attachments are fitted
Check the mast, lift chains, lift cylinders and end stops for condition, mounting and function
Adjust the lift chain length, lubricate with chain spray
Check and oil the pedals, travel control and engine control linkages
Check the engine mounting, overhead guard, steering axle and wheel drives for tightness
Check the forks and fork quick-releases ex
Check the electric cable connections ex
Check condition, electrolyte level and specific gravity of the battery ex
Charging the battery ex
Check the electric cables for security ex
Check and oil other pivots and joints
Wheel drives: Change the oil, clean the magnetic plug
Clean the spark arrester ex
Change the engine oil ex
Drain the engine oil
Renew the engine oil filter
Top up engine oil ex
Check coolant strength
Renew the fuel filter
Clean the fuel pump
Bleed the fuel system
Check the hydraulic oil level
Drain the fuel system water separator
Check V-belt tension and condition ex
Tighten the V-belts
Clean the radiator and hydraulic oil cooler
1000-hour inspection and maintenance
Renew the air filter element, check the vacuum switch ex
Check the engine mounting for condition and tightness
Check the air intake and exhaust pipes for leaks ex
Check the hydraulic system, pumps, valves and lines for leaks
Renew the hydraulic pressure, suction and breather filters
Wheel drives: Check the oil level and check for leaks
Check the parking brake
Check the isolation resistance of the driver seat, the fan and V-belts ex
Check the leakage resistance of the drive wheels ex
2000-hour inspection and maintenance
Change the V-belts ex
Tension V-belts
Check the injection nozzles ex
Check, adjust valve tip clearances ex
Renew the safety element
3000-hour inspection and maintenance
Renew the hydraulic oil
Wheel drives: Change the oil and clean the magnetic plugs
Renew the coolant
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Diesel fuel
Hydraulic oil
Bio hydraulic oil
Gear oil
Lubricating grease
Coolant
Battery grease
Chain spray
Troubleshooting guide (controller)
Troubleshooting guide (Diesel engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Hydraulic circuit diagram
Index
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 104 pages
Covered models:
H50-02
H60-02
H70-02
H80-02
Contents:
Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Engine ex
Hydraulic system
Operation
Mast
Brakes
Steering
Electrical system ex
Insulation monitor
General view
Controls and indicators ex
Indicators and instruments ex
Beginning operation
Safety rules ex
Experts
Safety information
Handling fluids and lubricants
Safety inspection
Explosion protection inspection ex
Operation of industrial trucks in the plant area
Diesel engine emissions
Running-in instructions
Checks and services before initial operation
Daily checks
Daily pre-operational checks and services
Check the forks ex
Clean the air intake screen ex
Check the tyre inflation pressure
Check the precondition
for the tyre leakage resistance ex
Opening the bonnet
Closing the bonnet
Check the fuel level ex
Replenish fuel ex
Check the engine oil level
Check the air intake flap ex
Check the temperature sensors ex
Functional check of insulation monitor ex
Clean the exhaust flame protector ex
Check the fluid level
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Operation
Starting the engine ex
Stopping the engine ex
Engine stop with manual start and stop control lever ex
Emergency stop with emergency stop button ex
Releasing the emergency stop button
Malfunctions during operation
Driving (dual-pedal model)
Forward travel
Reverse travel
Changing the travel direction
Stopping
Single-pedal model ex
Steering system
Steering
Braking system
Service brake
Stop pedal
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
To turn on the front wiper ex
To sound the horn ex
To operate the rear and top wipers ex
To turn on the working lights ex
To open/close the cab door
To open/close the side window
Heater
Heater controls
Fuses ex
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Before leaving the lift truck unattended
Transport
Transport with lorry or low-bed trailer
Slinging the truck
Hoisting the truck with a crane
Hoisting the truck with eyebolts
Wheel change
Trailer coupling
Mast removal
Securing the sliding overhead guard horizontally.
Towing instructions
Towing
Towing procedure
Releasing the multiple disc brake
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Bypassing the hydraulic oil circuit
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Mast types
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Checks and services after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Cleaning the lift truck
Clean and spray the lift chain
Clean the air filter ex
Cleaning with compressed air
Clean the dust ejection valve
Replacing the safety element
Check the air filter restriction indicator
Clean the prefilter
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Clean and check radiator and hydraulic oil cooler for leaks
Cleaning with compressed air
Drain the fuel system water separator
Check seat belt for condition and operation
Bleeding the fuel system
Check/clean the crankcase vent
Check the air flap ex
Clean the intake flame protector ex
Check the temperature sensors ex
Clean the exhaust flame protector ex
Check the coolant level
500-hour inspection and maintenance
Clean and grease the steering axle
Grease the mast bearings
Grease the tilt cylinder and overhead guard bearings
Check the pretension of double hoses if attachments are fitted
Check the mast, lift chains, lift cylinders and end stops for condition, mounting and function
Adjust the lift chain length, lubricate with chain spray
Check and oil the pedals, travel control and engine control linkages
Check the engine mounting, overhead guard, steering axle and wheel drives for tightness
Check the forks and fork quick-releases ex
Check the electric cable connections ex
Check condition, electrolyte level and specific gravity of the battery ex
Charging the battery ex
Check the electric cables for security ex
Check and oil other pivots and joints
Wheel drives: Change the oil, clean the magnetic plug
Clean the spark arrester ex
Change the engine oil ex
Drain the engine oil
Renew the engine oil filter
Top up engine oil ex
Check coolant strength
Renew the fuel filter
Clean the fuel pump
Bleed the fuel system
Check the hydraulic oil level
Drain the fuel system water separator
Check V-belt tension and condition ex
Tighten the V-belts
Clean the radiator and hydraulic oil cooler
1000-hour inspection and maintenance
Renew the air filter element, check the vacuum switch ex
Check the engine mounting for condition and tightness
Check the air intake and exhaust pipes for leaks ex
Check the hydraulic system, pumps, valves and lines for leaks
Renew the hydraulic pressure, suction and breather filters
Wheel drives: Check the oil level and check for leaks
Check the parking brake
Check the isolation resistance of the driver seat, the fan and V-belts ex
Check the leakage resistance of the drive wheels ex
2000-hour inspection and maintenance
Change the V-belts ex
Tension V-belts
Check the injection nozzles ex
Check, adjust valve tip clearances ex
Renew the safety element
3000-hour inspection and maintenance
Renew the hydraulic oil
Wheel drives: Change the oil and clean the magnetic plugs
Renew the coolant
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Diesel fuel
Hydraulic oil
Bio hydraulic oil
Gear oil
Lubricating grease
Coolant
Battery grease
Chain spray
Troubleshooting guide (controller)
Troubleshooting guide (Diesel engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Hydraulic circuit diagram
Index
1 file (5.8MB)
