Linde V12 Order Picker Truck 015 Series Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Order Picker Truck Type 015, Model V12.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   V12

Format: PDF, 299 Pages
Language: English

Contents:
   A Travel drive
    Drive motor, general
    Drive motor, terminals
    Drive motor, monitors
    Drive motor, removal
    Drive motor, installation
    Replacing the carbon brushes
    Replacing the drive wheel
    Gear, removal
    Changing the gear oil
    Checking the gear oil level
    Lubricating the bogie bearing

   B Steering system
    Block diagram of standard electrical steering system ( W96 )
    Block diagram of electronic steering controller W96
    Description of steering controller
    Pin assignment for steering controller/steering amplifier
    Main current connections for steering controller/steering amplifier
    Service switch for steering controller/steering amplifier W96
    Adjusting the steering controller W96
    Steering wheel setpoint generator - basic setting
    Actual value potentiometer - basic setting
    Steering wheel setpoint generator - removal
    Actual value potentiometer - removal
    Servo unit (steering motor)
    -General
    -Connections
    - Removal
    - Carbon brushes
    Steering chain
    - Removal
    - Installation
    - Chain tension

   C Brake system
    Electromagnetic brake
    Removing the brake
    Adjusting the brake clearance
    Meassuring the brake deceleration
    Automatic end-of-aisle braking (EASS)
    EASS inductive
    - Function
    - Guide
    - Monitoring
    - Proximity switches
    - Displays and pin assignment
    EASS magnetic, bi-stable
    - Function
    - Guide
    - Monitoring
    - Magnetic switch
    - Switching magnet
    - Displays and pin assignment
    ZAG magnetic, mono-stable
    - Function
    - Guide
    - Monitoring
    - Magnetic switch
    - Displays and pin assignment
    End-of-aisle safety system (EASS) Reflexli
    - Function
    - Reflector types
    - Example of reflector installation on aisle shelves
    - View
    - Monitoring
    - Displays and error codes
    - Pin assignment
    - Mounting in the aisles one-sided reflector installation
    - Mounting in the aisles two-sided reflector installation
    - Light barrier installation

   D Slide carriage
    Replacing the idling wheels

   I Wire guidance
    LR80
    - General
    - Description of the operating modes
    - Wire search
    - Preparatory aisle travel
    -Aisle travel
    -Version 10.2
    Block diagram
    - Guide to components in the inductive wire guidance system
    - Test operating unit (TBE)
    - Adjusting chart
    - Checking the mechanical system
    - LR80 display for inductive wire guidance
    - LR80 display and LED displays
    - Digital filter calibration
    - Central control unit - CPU board
    - Central control unit - DC/DC converter board
    - Central control unit - base plate (with aisle recognition)
    - Central control unit
    - Testing the speed sensor
    - Speed sensor
    - Loading the standard parameter set
    - Language selection
    - Steering amplifier
    - Maximum steering angle
    - Adjusting the setpoint potentiometer
    - Setpoint potentiometer
    - Setting the offset potentiometer for ''''forwards and reverse straight-on travel'''' to ''''00''''
    - Adjusting the actual value potentiometer
    - Actual value potentiometer
    - Guide frequency generator
    - Mounting and adjusting the antennas
    - Antennas
    - Emergency-stop parameters - General
    - Emergency-stop parameters - XE59
    - Emergency-stop parameters - XE5B
    - Emergency-stop parameters - XE5A
    - Emergency-stop parameters - XE5D
    - Adjusting the steering angle limiter
    - Steering angle limiter - General
    - Steering angle limiter - Pin assignment for control board 3A24
    - Steering angle limiter - Swivel lever control
    - Steering angle limiter - Swivel lever control on switching on
    - Steering angle limiter - Aisle recognition
    - Aisle recognition
    - Notebook - preparation for programming the LR80
    - Programming / changing parameters / test selection
    - Summary of all the LR80 parameters
    - Storing parameters
    - Error messages

   M Electrical system
    Block diagram of electrical system
    Guide to components - operator`s cab and attachments
    Guide to components - controls compartment and triple mast
    Guide to components - double mast
    Guide to components - controls compartment LR80, EASS, rails switch
    Main current component panel
    - Fuses
    - Contactors
    - Travel and pump controller
    - DC/DC converter
    - EASS module (automatic braking at end of aisle)
    - Connectors
    - LR80 module
    - Steering angle limiter module (LWB)
    Terminals, mast end transfer
    Terminals, chassis transfer
    Fuses
    Deadman switch
    Barrier switches
    Travel and pump controller
    - Components
    - General
    - Main current terminals
    - Logic board pin assignment
    - DC/DC converter
    Operating console
    - Versions
    - Operating elements and display elements
    - Pin assignment
    - Block diagram of internal wiring
    - Block diagram of external wiring
    - Removing the travel setpoint generator
    - Removing the lifting/lowering setpoint generator
    Casibo (distributor in cab)
    Travel profiles

   N Hydraulic system
    Block diagram
    General
    Hydraulic unit, complete
    Valve block
    Bleeding
    Hydraulic plan
    Diagram of function

   O Onboard Diagnosis
    Starting diagnosis
    Menus
    Menu 0_ EPROM versions
    Menu 1_ Battery type
    Menu 2_ Digital inputs
    Menu 3_ Analogue inputs

   S Optispeed
    Travel Speed
    Outside the aisle
    Inside the aisle
    Monitoring
    Safety instructions
    Description of errors
    Removal and installation
    Repair instructions
    1. Replacing the potentiometer
    2. Replacing the cable
    3. Replacing the incremental encoder
    4. Replacing the belt
    5. Replacing the spring
    Commissioning
    Prerequisites
    Commissioning
    Adjustable configurations and options
    Tester function (Tester)
    Function list Optispeed
    Error code list
    Pin assignment

   V Servicesoftware
    WinMegaE
    Connecting the notebook to the FPS
    Guide to the program
    Making connections
    Reading data out of the FPS (receive from RAM)
    Saving a data set on the notebook
    - Saving new data with the main menu (Save as...)
    - Saving new data with the parameter menu (Save as...)
    - Opening a data set (file) - Open command
    - Overwriting a data set (file) - Save command
    Saving data in the FPS
    - Sending a data set (file) directly to the FPS (Tx from file)
    Changing the parameters (Parameter Change)
    - Reading a data set out of the FPS (Receive from RAM)
    - Changing parameters
    - Sending a data set to the FPS (Transmit to EEPROM)
    - List of parameters
    Setting the configuration (Set Configuration)
    - Reading a configuration out of the FPS (Receive from RAM)
    - Setting the configuration
    - Sending a configuration to the FPS (Transmit to EEPROM)
    - Adjustable configurations
    Reading in the setpoint and actual value potentiometers (Adjustment)
    - Reading in setpoint and actual value pots, from version 1.35
    - Reading in setpoint and actual value pots, to version 1.33
    - Reading in travel setpoint pot. to version 1.33 (VACC program)
    Test functions (Tester)
    - List of functions
    Reading out the error memory (Alarm Logbook)
    - Table of error codes
    Entering the operating hours (Set Hour Counter)
    Clearing the EEPROM (Clear EEPROM)
    - Instructions on clearing the EEPROM
    Other functions
    - Exiting the program (Exit)
    - Software configuration (Configuration)
    - Keyboard commands