Hyster H30H, H40H, H50H, H60H Forklift Truck D003 Series Workshop Service Manual

Original Illustrated Factory Workshop Manual for Hyster Forklift Truck Type D003, models H30H, H40H, H50H, H60H.

Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Format: PDF, 362 Pages
Language: English

Contents:

SECTION I - INTRODUCTION
GENERAL
UNIT NAMEPLATE
SERIAL NUMBER DATA
SYSTEM DESIGN SPECIFICATIONS
SERVICE AND MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING
SYSTEM REPAIR INSTRUCTIONS
SAFETY PRECAUTIONS
OPERATING THE TRUCK
SECTION 2 - SPECIFICATIONS
GENERAL
SECTION 3 - TROUBLESHOOTING
GENERAL
SECTION 4 - SafeGuard MAINTENANCE AND TUNE-UP INSTRUCTIONS
SafeGuard MAINTENANCE
SafeGuard MAINTENANCE PROCEDURES
TUNE-UP SPECIFICATIONS
TUNE-UP PROCEDURES
SECTION 5 - FUEL SYSTEMS
GASOLINE FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTER AND PUMP
CARBURETOR
GOVERNOR
CHECKS AND ADJUSTMENTS
LPG FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTER AND HYDROSTATIC RELIEF VALVE
MAGNETIC SHUT-OFF VALVE AND PRESSURE SWITCH
VAPORIZER-REGULATOR
CARBURETOR AND GOVERNOR
CHECKS AND ADJUSTMENTS
DIESEL FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTERS AND LIFT PUMP
INJECTION PUMP WITH HYDRAULIC GOVERNOR
FUEL INJECTORS
THERMOSTART SYSTEM
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 6 - ELECTRICAL SYSTEM
BATTERY
CRANKING CIRCUIT
IGNITION CIRCUIT
CHARGING CIRCUIT
MECHANICAL LOCKOUT IGNITION SWITCH
GAUGES, METERS, WARNING LIGHT AND SWITCHES
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 7- STEERING SYSTEM
SYSTEM DESCRIPTION .
HYDRAULIC PUMP AND FLOW DIVIDER
STEERING HANDPUMP
STEERING CONTROL VALVE
STEERING CYLINDER .
WHEEL HUBS AND SPINDLES
TIE RODS AND STEERING AXLE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 8 - HOIST SYSTEM
SYSTEM DESCRIPTION . .
MAIN CONTROL VALVE
CONTROL LINKAGE
HOIST CYLINDERS
UPRIGHT ASSEMBLY
TILT CYLINDERS
LOAD ARMS AND CARRIAGE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 9 - BRAKE SYSTEM
SYSTEM DESCRIPTION
BRAKE SHOE ASSEMBLY
WHEEL CYLINDER AND MASTER CYLINDER
PARKING BRAKE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 10 -TRANSMISSION AND DIFFERENTIAL
POWERSHIFT TRANSMISSION AND TORQUE CONVERTER
DESCRIPTIONS
TRANSMISSION
TRANSMISSION HYDRAULIC SYSTEM
PLANETARY GEAR ASSEMBLY
CONTROL VALVE
MONOTROL PEDAL
TORQUE CONVERTER
REPAIRS
TRANSMISSION ASSEMBLY
PLANETARY GEAR ASSEMBLY
CONTROL VALVE
TORQUE CONVERTER AND SCAVENGE RING ....... .
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
OIL CLUTCH TRANSMISSION
TRANSMISSION
CLUTCH AND LINKAGE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
DIFFERENTIAL
DESCRIPTION
REPAIRS
SECTION 11 - DRIVE AXLES AND DRIVE WHEELS
DRIVE AXLES
DRIVE WHEELS
INSPECTION REQUIREMENTS
SECTION 12 - ENGINES
FORD 4-172 ENGINE
ENGINE DESCRIPTION
ENGINE IDENTIFICATION
COOLING SYSTEM
EXHAUST SYSTEM
FLYWHEEL, STARTER RING GEAR, AND FLYWHEEL HOUSING
CYLINDER HEAD AND VALVES
OIL PAN AND OIL PUMP
TIMING GEAR COVER AND PTO GEARS
CAMSHAFT AND CAMSHAFT GEAR
CRANKSHAFT
PISTONS AND CONNECTING RODS
ENGINE INSTALLATION
ENGINE BREAK-IN
INSPECTION REQUIREMENTS
PERKINS 4.203 ENGINE
ENGINE DESCRIPTION
COOLING SYSTEM
EXHAUST SYSTEM
ENGINE REMOVAL
FLYWHEEL, STARTER RING GEAR AND FLYWHEEL HOUSING
CYLINDER HEAD AND VALVES
OIL PAN AND OIL PUMP .
TIMING GEARS AND CAMSHAFT
CAMSHAFT AND BEARINGS
PISTONS AND CONNECTING RODS
CYLINDER LINERS
ENGINE INSTALLATION
INSPECTION REQUIREMENTS
SECTION 13 - FRAME AND COUNTERWEIGHT
DESCRIPTION
REMOVAL
INSTALLATION
HOOD
OVERHEAD GUARD
PAINTING INSTRUCTIONS
DECAL INSTALLATION