Linde H40V, H45V, H50V Mains-powered Forklift Truck 394 Series Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Mains-powered Forklift Truck 394 Series, models H40V, H45V, H50V

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   H40V
   H45V
   H50V

Format: PDF, 181 Pages
Language: English

Contents:
   1. Introduction
    Your forklift truck
    Proper usage
    Impermissible use
    Description of use and climatic conditions
    Symbols used
    Technical Description
    Receiving the industrial truck
    Legal requirements for placing on the market
   2. Safety
    Safety regulations
    Residual risks
    Stability
    In the case of tip-over
    Handling consumables
    Competent person
    Regulations
    Instructions before fitting attachments
    Fork carriage emergency lowering
    Emergency exit with attached rear window
    Monitoring the cable reel
   3. Overview
    Rating plates
    Vehicle overview
    Controls
    Indicator unit
    Switch panel
    Mains power equipment
   4. Operation
    Initial commissioning
    Running-in instructions
    Checks before starting work
    Standard equipment
    Enteringandexitingthetruck
    Adjustingthedriver°sseat
    Adjusting the steering column
    Settingtheclock
    Seatbelt
    Traction motor (two-pedaloperation)
    Driving (dual-pedal operation)
    Traction engine (single-pedal operation)
    Driving (single-pedal operation)
    Steeringsystem
    Brakesystem
    horn
    Liftingsystemandattachments(centralleveroperation)
    Liftingsystemandattachments(singleleveroperation)
    Special equipment
    Lifting system and attachments (single lever operation with toggle-switch-controlled
    3rdauxiliaryhydraulics)
    Lifting system and attachments with 3rd auxiliary hydraulics without toggleswitch
    Adjust driver°s seat withswiveldevice
    Adjustingthedriver°sseatequippedwithairsuspension
    Liftmastpositioning
    Lighting
    Windscreenwiper
    Window heater
    Driver°scab
    Linde Forklift Data Management (LFM)
    Working under load
    Before taking up a load
    Adjustingtheforkspread
    Takingupload
    Travelling with load
    Setting down loads
    Towcoupling
    Before exiting thetruck
    Before leaving the lift truck unattended
    Loading/transporting
    Securing the hosepulley against rolling up
    Removingtheliftmast
    Driving without the lift mast
    Loading
    Transportation by lorry or low loading trucks
   5. Maintenance
    Inspection and maintenance overview program
    Generalremarks
    Bonnet
    Floorplate
    Workingontheliftmastandatthefrontofthetruck
    Inspection and maintenance data
    Recommendations for working materials
    Checks before starting work
    Inspection and maintenance as required
    Inspection and maintenance work every 1000 operating hours or every year
    Inspection and maintenance every 3000 operating hours or every 2 years
    Inspection and maintenance work every 6000 operating hours or every 3 years
    Checks prior to starting work
    Check the electrical connectiontothemains-poweredtruck
    Checkingthetyrepressure
    Checking the condition of the antistatic belt
    Hydraulic system: Checktheoillevel
    Inspection and maintenance as required
    Cleaningthetruck
    Checking the conditionandcorrectfunctionoftheseatbelt
    Changing a wheel
    Cleaningandgreasingthesteeringaxle
    Check the tyres for damageandforeignobjects
    Tighten the wheel nuts
    Cleaningthehydraulicoilcoolerandcheckingforleaks
    Cleaning and sprayingtheliftmastchain
    Cleansideshift(specialequipment)andgrease,checkfastening
    Topping up the washer system water tank (special equipment)
    Checking the mainscurrentsystem
    Cleaningorchangingthefilterfortheelectricfan
    Check the third auxiliary hydraulic function and safety system (option)
    Inspection and maintenance every 1000 operating hours or every year
    Axle clamps and wheel motors: checking the mountings
    Checkingandadjustingthesidestopsonthedriveaxle
    Check fastening for frame, tilt cylinders and steering axle
    Checking and oiling other bearing points and joints
    Check the operation of the parkingbrake
    Cleaning and greasing the steering axle
    Checking the mountings of the steering cylinder and steering pivot pin
    Checking the pedals
    Check the condition and secure positioning of electric cables, cable connectors and connections
    Checkingthemainscurrentsystem
    Cleaning or changing the filterfortheelectricfan
    Checking,sprayingandretensioningthecablereeldrivechain
    Hydraulicsystem:Checktheoillevel
    Check correct operation ofbreathervalveonthehydraulicoiltank
    Checkthehydraulicsystemforleaks
    Cleaning the hydraulic oil cooler and checking for leaks
    Check the tension of doublehoses
    Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
    Adjustingtheliftmastchain
    Check the forks and forkquick-releases
    Clean sideshift (special equipment) and grease, check fastening
    Inspection and maintenance every 3000 operating hours or every two years
    Checking the drive axlebearingsforwear
    Checking the hydraulic pump°s mounting on the engine
    Checkingthebellowsattheactuatinglever
    Hydraulic system: changingthefilter
    Check tilt cylinder bearings for wear
    Checking the slide guides on the sideshift (special equipment) for wear
    Inspection and maintenance every 6000 operating hours or every three years
    Change hydraulic oil
    Self-help
    Opening the cover to theelectricalsystem
    Fuses for basic and special equipment
    Mainfusesinenginecompartment
    Diagnostic connector
    Malfunctionsduringoperation
    Malfunctions,causesandremedies(electricmotor)
    Malfunctions, causes, remedies (hydraulic equipment)
    Towing
    Shutting down
    Placing the forklifttruckinstorage
    Disposalofoldtrucks
   6. Technical data
    Tyre variants and rim sizes
    Load capacity diagrams andlift mast data as at 02/2011
    Additional capacity rating plate for attachments.