Mitsubishi Reach Truck RB14N2(S,HS), RB16N2(C,H,S,HS), RB20N2(H,X), RB25N2X Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Mitsubishi Reach Truck RB-Series, Models RB14N2HS, RB14N2S, RB16N2, RB16N2C, RB16N2H, RB16N2HC, RB16N2HS, RB16N2S, RB20N2H, RB20N2X, RB25N2X



Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks

Covered models:
    RB14N2HS
    RB14N2S
    RB16N2
    RB16N2C
    RB16N2H
    RB16N2HC
    RB16N2HS
    RB16N2S
    RB20N2H
    RB20N2X
    RB25N2X

Format: PDF, 432 Pages
Language: English
    Contents:
    1 Foreword
        2 How to read this manual
        2.1 Safety-related signs
        2.2 Symbols and abbreviations
        2.2.1 Safety symbols.
        2.2.2 Other symbols and abbreviations
        2.3 Units
    3 Safety instructions
        3.1 Service area safety
        3.2 Personal safety
        3.3 Work safety
    4 General information .
        4.1 Truck model covered by this manual
        4.2 Identification plates on the truck
        4.3 Overview of the truck
        4.3.1 Operating devices
        4.3.2 Control panel.
        4.3.3 Steering wheel
        4.3.4 Arm rest
        4.3.5 Display panel
        4.3.6 Truck operation modes.
        4.3.7 Truck display
        4.3.7.1 Display control buttons
        4.3.7.2 Main view of the truck display.
        4.3.7.3 Hierarchy of the truck display menus.
        4.3.8 Pedals.
        4.3.9 Operator°s seat
        4.3.10 Operating position
        4.3.11 Driving direction
        4.3.12 Motor, hydraulic system and electrical system.
        4.3.12.1 Instrument panel
        4.3.12.2 Hydraulic system.
        4.3.12.3 Motor compartment
        4.3.13 Sensors.
        4.3.14 Reach carriage.
        4.3.15 Mast unit
        4.3.16 Load support
    5 Mechanical maintenance
        5.1 Lifting points
        5.1.1 Jack points
        5.1.2 Hoist points
        5.2 Transportation
        5.3 Assembly and commissioning
        5.3.1 Install the mast unit
        5.4 Order spare parts
        5.5 Truck covers
        5.5.1 Remove the machinery cover
        5.5.2 Remove the front bumper.
        5.5.3 Remove the floor plate
        5.5.4 Open the machinery top cover
        5.5.5 Open the instrument panel
        5.5.6 Remove the instrument panel cover
        5.5.7 Remove the control panel
        5.5.8 Remove the cup holder
        5.5.9 Remove the reach carriage cover.
        5.6 Steering wheel
        5.6.1 Remove the steering wheel
        5.7 Transmission gear
        5.7.1 Remove the transmission gear
        5.8 Slewing bearing
        5.8.1 Lubricate the slewing bearing
        5.9 Traction wheel
        5.9.1 Disassemble the traction wheel
        5.9.1.1 Replace the wheel shaft bolts.
        5.9.2 Assemble the traction wheel.
        5.10 Corner supports
        5.10.1 Replace the corner supports
        5.11 Load wheels
        5.11.1 Remove the load wheels
        5.12 Battery roller frame
        5.12.1 Remove the battery roller frame
        5.13 Reach carriage
        5.13.1 Lubricate the rollers of the reach carriage
        5.13.2 Adjust the guidance rollers of the reach carriage
        5.13.3 Sensors of the reach carriage
        5.13.4 Remove the reach carriage
        5.13.5 Remove the reach cylinder.
        5.13.6 Replace the reach carriage hoses
        5.14 Mast unit
        5.14.1 Detailed construction.
        5.14.2 Mast unit maintenance
        5.14.2.1 Daily maintenance.
        5.14.2.2 Monthly maintenance
        5.14.2.3 Annual maintenance (600 h)
        5.14.3 Lubricant recommendations
        5.14.3.1 Mast chains.
        5.14.3.2 Mast channels.
        5.14.4 Remove the lifting carriage.
        5.14.5 Remove the mast unit
        5.14.6 Disassemble the mast unit
        5.14.7 Fork inspection.
        5.14.8 Mast chains.
        5.14.8.1 Inspect the mast chains.
        5.14.8.2 Check the tension of the mast chains
        5.14.8.3 Adjust the mast chains
        5.14.8.4 Replace the mast chains
        5.14.9 Guidance rollers
        5.14.9.1 Adjust the guidance rollers
        5.14.9.2 Replace the guidance rollers
        5.14.10 Main rollers
        5.14.10.1 Replace the main rollers.
        5.14.11 Free lift cylinder.
        5.14.11.1 Replace the free lift cylinder
        5.14.11.2 Sealing housing of the free lift cylinder
        5.14.11.3 Bleed out the air from the free lift cylinder
        5.14.12 Side cylinders.
        5.14.12.1 Replace the side cylinders
        5.14.12.2 Sealing housing of the side cylinder
        5.14.12.3 Bleed out the air from the side cylinders
        5.14.13 Tilt cylinders
        5.14.13.1 Remove the tilt cylinders
        5.14.13.2 Sealing housing of the tilt cylinder
        5.14.14 Sideshift cylinder
        5.14.14.1 Remove the piston of the sideshift cylinder
        5.14.14.2 Sealing housing of the sideshift cylinder
        5.15 Load support
        5.15.1 Remove the load support
        5.16 Arm rest
        5.16.1 Remove the arm rest.
        5.16.2 Open the arm rest
        5.16.3 Remove the arm rest levers
        5.16.4 Remove the arm rest buttons
        5.17 Operator°s seat
        5.17.1 Replace the seat switch
    6 Electrical operation
        6.1 How to use the schematic diagram
        6.2 Power source
        6.3 Safety circuit (emergency stop button)
        6.4 Key switch
        6.5 Traction
    7 Battery maintenance
        7.1 Safety regulations concerning the handling of lead-acid batteries
        7.2 Battery maintenance
        7.2.1 Daily maintenance.
        7.2.2 Weekly maintenance.
        7.2.3 Monthly maintenance
        7.2.4 Annual maintenance
        7.3 Recharge the battery
        7.4 Measure the specific gravity of the battery
        7.5 Replace the battery
        7.5.1 Guide the battery connector cables
        7.6 Quick battery replacement
    8 Electric system maintenance
        8.1 Display panel
        8.1.1 Emergency stop button
        8.1.1.1 Emergency stop button functionality check
        8.1.2 Key switch.
        8.1.2.1 Key switch functionality check
        8.2 Pedals
        8.2.1 Operator presence pedal.
        8.2.1.1 Operator presence pedal functionality check
        8.2.1.2 Remove the operator presence pedal
        8.2.2 Acceleration pedal.
        8.2.2.1 Acceleration pedal functionality check
        8.2.2.2 Remove the acceleration pedal
        8.2.3 Brake pedal.
        8.2.3.1 Brake pedal functionality check
        8.2.3.2 Remove the brake pedal
        8.3 Instrument panel
        8.3.1 Discharge the controllers.
        8.3.2 Vehicle controller.
        8.3.3 Vehicle controller connectors
        8.3.3.1 CNA external connector
        8.3.3.2 CNB external connector
        8.3.4 Traction controller
        8.3.5 Traction controller connectors
        8.3.5.1 CNA external connector
        8.3.5.2 Description of the power connections
        8.3.6 Pump controller
        8.3.7 Pump controller connectors.
        8.3.7.1 CNA external connector
        8.3.7.2 Description of the power connections
        8.3.8 Steering controller
        8.3.9 Steering controller connectors
        8.3.9.1 CNA external connector
        8.3.9.1 Description of the power connections
        8.3.10 Fuses
        8.3.11 Remove the gas spring of the instrument panel.
        8.4 Motor compartment
        8.4.1 Traction motor
        8.4.1.1 Remove the traction motor
        8.4.1.2 Temperature sensor check.
        8.4.1.3 HALL sensor
        8.4.2 Steering motor
        8.4.2.1 Remove the steering motor
        8.4.2.2 Temperature sensor check.
        8.4.2.3 HALL sensor
        8.4.3 Magnetic brake
        8.4.3.1 Coil resistance measurement
        8.4.3.2 Install the magnetic brake
        8.4.3.3 Adjust the air gap of the magnetic brake
        8.4.4 Release the magnetic brake manually.
        8.5 Pump motor
        8.5.1 Pump motor (Standard model)
        8.5.2 Pump motor (High performance model).
        8.5.3 Replace the HALL sensor
        8.6 Sensors
        8.6.1 Steering wheel sensor.
        8.6.1.1 Steering wheel sensor functionality check
        8.6.1.2 Steering control safety circuit check
        8.6.2 Steering reference sensor
        8.6.2.1 Steering reference sensor functionality check
        8.6.3 Reach end stop, retract limit, retract end stop and reach limit switch
        8.6.3.1 Reach end stop, retract limit, retract end stop and reach limit switch functionality check
        8.6.4 Battery lock sensor.
        8.6.4.1 Battery lock sensor functionality check
        8.6.5 Pressure sensor
        8.6.5.1 Pressure sensor functionality check
        8.6.6 Height reference sensor
        8.6.6.1 Height reference sensor functionality check
    9 Electric system adjustments and measurements
        9.1 Calibrate the arm rest levers
        9.2 Insulation resistance test
        9.2.1 Test voltage
        9.2.2 Checking the insulation tester
        9.2.3 Measure the insulation resistance
        9.2.3.1 Insulation resistance of the truck
        9.2.3.2 Insulation resistance of the battery
    10 Hydraulic operation
        10.1 Hydraulic symbols
        10.2 Hydraulic oil recommendations
        10.3 Maintenance points of the hydraulic system
        10.3.1 Replace the hydraulic oil return filter (sieve)
        10.3.2 Clean the hydraulic oil suction filter
        10.4 Hydraulic system
        10.4.1 Disassemble the hydraulic system
        10.5 Hydraulic valve unit
        10.5.1 Valve M1
        10.5.2 Valve M3, M4, M7 and M8
        10.5.3 Valve M2, M5, M6, M9 and M10.
        10.5.4 Emergency lowering valve
        10.5.5 Set the lifting pressure.
        10.5.6 Disassemble the valves.
    11 TruckTool Diagnostics
    12 Parameter descriptions
        12.1 VCM
        12.2 Traction controller
        12.3 Pump controller
        12.4 EPS controller
    13 Alarm codes
        13.1 VCM
        13.1.1 VCM master
        13.1.2 VCM slave
        13.2 Traction controller
        13.3 Pump controller
        13.4 EPS
        13.4.1 EPS master.
        13.4.2 EPS slave
    14 Service data
        14.1 Special tightening torques
        14.2 Tightening torque for standard bolts and nuts
        14.3 Maintenance check list
        14.4 Lubrication
        14.4.1 Hydraulic oil
        14.4.2 Transmission oil
        14.5 Special tools
    15 Options
        15.1 Special color labels
        15.2 Customer design labels
        15.3 Display languages
        15.4 Accessory rack
        15.4.1 Install the accessory rack
        15.4.2 Install the list bracket
        15.4.3 Install the computer rack
        15.4.4 Install the rear view mirror
        15.5 Accessory rack under the truck floor
        15.5.1 Install the accessory rack under the floor
        15.6 Reading lamp
        15.6.1 Install the reading lamp
        15.7 Audio system
        15.7.1 Install the audio system
        15.8 Warning light
        15.8.1 Install the warning light
        15.9 Working lights
        15.9.1 Install the working lights
        15.10 Operator compartment fan
        15.10.1 Install the operator compartment fan
        15.11 Drive alarm (programmable)
        15.11.1 Install the drive alarm
        15.12 Steel safety net for overhead guard
        15.12.1 Install the steel safety net to the overhead guard.
        15.13 Plexiglass safety cover for the overhead guard
        15.13.1 Install the plexiglass safety cover to the overhead guard
        15.14 Left shoulder protection plate
        15.14.1 Install the left shoulder protection plate
        15.15 Fire extinguisher
        15.15.1 Install the fire extinguisher
        15.16 Cold storage modification
        15.17 Hot storage modification
        15.18 Current output
        15.18.1 Install the DC-DC converter.
        15.19 Quick battery changing device for 2 batteries
        15.19.1 Remove an empty battery with the battery changing device for 2 batteries
        15.19.2 Install a recharged battery with the battery changing device for 2 batteries
        15.20 Battery connector + cables
        15.20.1 Replace the battery connector.
        15.21 Charger connector
        15.21.1 Replace the charger connector
        15.22 Extra valve with hosing to fork carriage
        15.23 Fork positioner with sideshift
        15.24 Fork carriage strengthening part
        15.25 Fork camera with 7° LCD color display
        15.26 Telescopic forks
        15.27 Sideshift and tilt centering
        15.27.1 Sideshift centering direction, sideshift centering midpoint and tilt centering sensor
        15.27.1.1 Sideshift centering direction, sideshift centering midpoint and tilt centering sensor functionality check
        15.28 Load weight indicator
        15.29 Electric load wheel brakes
        15.30 Lowering cut-off
        15.31 Operator°s seat options and accessories
        15.31.1 Arm rest
        15.31.2 Backrest extension for MSG65/MSG75
        15.31.2.1 Backrest extension adjustment.
        15.31.3 Seat belt for MSG20 seat
        15.31.3.1 Install the seat belt
        15.32 PIN code access to the Start switch
        15.33 Lifting height pre-selection
        15.33.1 How to unstack with the lifting height pre-selection
        15.33.2 How to stack with the lifting height pre-selection
    16 Technical specification
        16.1 RB14N2S, RB14N2HS, RB16N2S, RB16N2HS and RB16N2
        16.2 RB16N2H, RB16N2C, RB16N2HC, RB20N2H, RB20N2X and RB25N2X
        16.3 Mast heights
    17 Index
    APPENDIX A: Stickers.