Linde E14, E16, E16C, E18C, E16P, E18P, E20P Exp.Prot. ForkLift Truck 335-02 Series Operating Manual

Original Illustrated Operating Manual (User manual) for Linde Explosion Proof Electric Lift Truck 335-02 Series with gas warning system PL-G 1000 to EN1755, Models E14-02, E16-02, E16C-02, E18C-02, E16P-02, E18P-02, E20P-02

Covered models:
E14-02
E16-02
E16C-02
E18C-02
E16P-02
E18P-02
E20P-02

Format: PDF, 102 pages
Language: English

Table of Contents:
   Foreword
      Approved applications
      Technical note
      Truck takeover
   Description
      Type plates
      Technical data
      Technical description
      Drive
      Steering
      Hydraulic system
      Operation
      Brakes
      Handbrake
      Brush monitor
      Electrical system
      Gas warning system
      General view of truck
      Controls and indicators
      Combined instrument for truck
      Hour meter
      Battery discharge indicator
      Composite instrument for gas warning system y
      Hour meter
      Battery discharge indicator
      Overheating warning lights
      Traction motor overheating warning lights
      Lift motor overheating warning light
      Brake overheating warning light
      Gas warning system overheating warning light (flameproof enclosure)
   Beginning operation
      Safety rules
      Experts
      Safety information
      Handling fluids and lubricants
      Safety inspection
      Explosion protection check
      Operation of industrial trucks in the plant area
      Noise emission value
      Frequency characteristic for human body vibrations
      Running-in instructions
      Daily checks and services before operation
      Checks and services prior to initial operation of the truck
      Daily checks
      Tighten the wheel fasteners
      Check the forks and fork quick-releases
      Opening the overhead guard
      First lock-in position: Servicing position
      Second lock-in position: Battery change
      Closing the overhead guard
      Checking the battery charge
      Charging the batte-y
      Connecting the battery to a suitable external charger ...
      Battery: Check condition, electrolyte level and specific gravity
      Battery change
      Battery removal with a crane
      Checking the brake fluid level
      Check tyre pressure on combined steer axle
      Check tyre pressure on close coupled steer axle
      Push the emergency isolator button
      Pull the emergency isolator button
      Adjusting armrest of the driver`s seat
      Adjusting the driver`s seat
      Applying the seat belt
      Opening the seat belt
   Operation
      Driving (double-pedal model)
      Travel in the forward direction
      Travel in the reverse direction
      Reversing the direction of travel
      Malfunctions during operation
      Single-pedal model
      Steering system
      Steering
      Braking system
      Service brake, electric brake
      Foot brake
      Operating the electric motor brake (LBC)
      Handbrake
      Engaging the handbrake
      Releasing the handbrake
      Central control lever (joystick) operation of mast and attachments
      Tilting the mast forward
      Tilting the mast back
      Raising the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single control lever operation of mast and attachments
      Installation of additional equipment
      Turning on the front working lights
      Turning on the rear working lights
      Turning on the front windscreen wiper
      Turning on the rear windscreen wiper
      Turning on the lights
      Turning on the hazard warning light
      Turning on the directional indicators
      Turning on the rotating light
      Operating the horn
      Removing, installing the electric compartment cover
      Fuses
      Checking, renewing the fuses
      Automotive fuses
      Main circuit fuses
      Fuses (working lights)
      Before loading
      Positioning the forks
      Loading
      Transporting the load
      Unloading
      Before leaving the lift truck unattended
      Tow coupling
      Forced opening of overhead guard w/ithout Bowden cable
      Transport
      Transporting the truck on a lorry or low-bed trailer
      Hoisting the truck
      Hoisting the truck with a crane
      Hoisting the truck with the eyebolts
      Wheel change
      Jack locations for wheel change
      Changing the rear wheels
      Changing the front wheels
      Mast removal
      Towing instructions
      Towing procedure
      Tilting the mast manually
      Lowering the forks manually
      Emergency exit for trucks with rear windscreen
      Emergency exit for trucks with polycarbonate rear windscreen
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
   Maintenance
      General information
      Mast versions
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Standard mast
      Securing the raised standard mast
      Duplex mast
      Securing the raised duplex mast
      Triplex mast
      Securing the raised triplex mast
      Services after the first 50 hours of operation
      Inspection and maintenance chart
   Inspection and maintenance as required
      Check seat belt for condition and operation
      Clean the lift truck
      Clean and spray the lift chains
      Tighten the wheel fasteners
      Check the tyres for damage and foreign objects
      Renew the carbon brushes
      Lubricate the combined steer axle.
      mast and tilt cylinder bearings
      Other cleaning and greasing work
      Clean the sensor heads of the gas warning system
      Inspect the gas warning system
      Inspection and maintenance every 500 or 1000 hours or annually
      Clean the closed-coupled steer axle (E14/E16/E 16C/E 18C)
      Clean the combined steer axle (E16P/E18P/E20 P)
      Lubricate the combined steer axle (E16P/E18P/E20P)
      Checking the hydraulic oil level
      Clean the left and right wheel drive motors, the power steering and working hydraulics pump motor
      Inspect the joystick boot
      Clean the digital control
      Lubricate the mast and tilt cylinder pivots
      Sideshift:
      Clean, grease and check the mounting
      Check the electric cables, cable connectors and connections for condition and tightness
      Check the braking system
      Check the brake linings
      Check the working and steering hydraulics for leaks
      Check the mounting of the counterweight, electric motors, chassis, wheel drives, overhead guard and steer axle
      Grease the overhead guard pivots
      Check and lubricate other pivots and joints
      Mast, lift chains, lift cylinders and end stops:
      Check for condition, proper operation and mounting
      Adjust the lift chain length, lubricate the lift chain with chain spray
      Check the pretension of double hoses if attachments are fitted
      Check and oil the pedal and travel control linkage pivots and overhead guard lock
      Retighten the mast fastening bolts
      Check the forks and fork quick-releases
      Check the contactors
      Check the Isolation and tyre leakage resistance
      Change the wheel drive oil
      Visual check of the traction and pump motor brushes
      Renew the breather filter
      Renew the pressure filter
      Renew the suction filter
      Check the wheel drives for oil leaks
      Inspection and maintenance every 3000 hours or every 2 years
      Renew the hydraulic oil
      Renew the brake fluid
      Change the wheel drive oil (with wheels mounted)
      Change the wheel drive oil (with wheels removed)
      Inspection and maintenance specifications
      Lubricant recommendations
      Hydraulic oil
      Bio hydraulic oil
      Gear oil
      Lubricating grease
      Battery grease
      Chain spray
      Brake fluid
      Vaseline
      Troubleshooting guide (hydraulic system)
      Hydraulic schematic
      Electric circuit diagram (standard equipment)
      Electric circuit diagram (options)
      Index