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Linde E25S, E30S Explosion Protected Electric Forklift Truck 336-03 series Operating Instructions
Linde E25S, E30S Explosion Protected Electric Forklift Truck 336-03 series Operating Instructions
Illustrated Factory Operators Manual for Linde Explosion Protected Electric Forklift Truck 336-03 series Models E25-03 S, E30-03 S
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 108 pages
Covered models:
E25-03S
E30-03S
Contents:
Foreword
Proper usage
Unapproved use
Description of use and climatic conditions
Receiving the industrial truck
EC declaration of conformity
Description
Type plate
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Drive
Approved zones
Steering
Hydraulic system
Operation
Brakes
Handbrake
Electrical system
Gas safety system
General view of truck
Control and indicating elements for zone 22
Control and indicating elements for zone 2
Composite instrument for truck
Hour meter
Battery discharge indicator
Composite instrument for gas safety system
Hour meter
Battery discharge indicator
Warning lights
Temperature warning light for control box inside
Temperature warning light for auxiliary control box inside
Temperature warning light for power modules 1A1, 1A2
Temperature warning light for power module 2A1
Gas safety system function indicator light
Temperature warning light for traction motors 1M1, 1M2
Temperature warning light for hydraulic pump motor 2M1
Temperature warning light for hydraulic valves 2Y10, 2Y9 and hydraulic oil line
Brake temperature warning light
Beginning operation
Safety rules
Specialist
Safety information
Operation of industrial trucks in the plant area
Handling fluids and lubricants
Periodic safety inspection
Explosion protection inspection
Removal of accumulations of dust
Running-in instructions
Checks and services prior to initial operation of the truck
Daily checks
Daily checks and servicing before operation
Check the tyre inflation pressure
Check the tightness of the wheel nuts
Opening the overhead guard
First lock-in position: Servicing position
Second lock-in position: Battery change
Closing the overhead guard
Check the battery charge
Charging the battery
Connecting the battery to a suitable external charger
Check the condition, electrolyte level and specific gravity of the battery
Battery change
Adjusting the driver’s seat
Adjusting the swivel seat
Adjusting armrest of the driver’s seat
Applying the seat belt
Opening the seat belt
Push the emergency stop button
Pull the emergency stop button
Operation
Driving
Travel in the forward direction
Travel in the reverse direction
Reversing direction
Reversing the direction of travel
Malfunctions during operation
Malfunctions in the gas safety system
Single-pedal model
Steering system
Steering
Braking system
Service brake, regenerative brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
Engaging the handbrake
Releasing the handbrake
Central control lever (joystick) operation of mast and attachments
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments
Turning on the front working lights
Turning on the rear working lights
Turning on the front windscreen wiper and washer
Turning on the rear windscreen wiper
Turning on the lighting
Turning on the hazard warning light
Turning on the directional indicator lights
Truck Data Management (LFM)
Truck data acquisition
Condition code
Truck data acquisition - default setting (PIN number and condition code)
Truck data acquisition - special setting (PIN number)
Operating the horn
Opening the electrical compartment cover
Closing the electrical compartment cover
Fuses
Checking, renewing the fuses
Automotive fuses
Lead fuses
Fuses (options)
Before loading
Loading
Positioning the forks
Transporting the load
Unloading
Before leaving the lift truck unattended
Tow coupling
Forced opening of overhead guard
without Bowden cable
Transport
Transporting the truck on a lorry or low-bed trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Wheel change
Jack locations
Changing the rear wheels
Changing the front wheels
Mast removal
Towing instructions
Towing procedure
Tilting the mast and lowering the forks manually
Tilting the mast manually
Lowering the forks manually
Emergency exit for trucks with rear windscreen
Emergency exit for trucks with polycarbonate rear windscreen
Disposal of old vehicles
Maintenance
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Maintenance intervals
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Mast versions
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chain
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Check the security of the hydraulic oil tank
Lubricate the steer axle, mast and tilt cylinder bearings
Other cleaning and greasing work
Clean sensor heads of gas safety system
Inspection and maintenance Every 250 hours
Check the gas safety system (every 3 months)
Inspection and maintenance every 500 to 1000 hours or annually
Clean the steering axle
Lubricate the steering axle
Inspect the joystick boot
Check the valve block for proper operation
Clean the left and right wheel traction, power steering and working hydraulics pump motors
Clean the traction motor fans, motor compartment transverse fan and rear compartment fan
Clean the digital control
Lubricate the mast and tilt cylinder pivots
Retighten the mast fastening bolts
Sideshift: Clean, grease and check the mounting
Check the braking system
Check the brake linings, lubricate the brake lever pivot
Check the working and steering hydraulics for leaks
Check the counterweight, electric motors, chassis, wheel drives, overhead guard and steering axle for security
Mast, lift chain, lift cylinder and end stops:
Check condition, mounting and function
Adjust the lift chain length, lubricate the lift chain with chain spray
Check the fork quick-releases and fork stops
Check the pre-tension of double hoses if attachments are fitted
Check the hydraulic oil level
Check and oil the pedal and travel control linkage pivots and overhead guard lock
Grease the overhead guard pivots
Check and lubricate other pivots and joints
Check the contactor
Change the wheel drive oil
Check the electric cables, cable connectors and connections for condition and tightness
Renew the breather filter
Renew the suction filter
Change the pressure filter
Check the wheel drives for oil leaks
Check the condition of the antistatic ribbon
Check the insulation and leakage resistance
Inspection and maintenance every 3000 hours or every 2 years
Renew the hydraulic oil
Change the oil in wheel drive
Inspection and maintenance every 3 years
Replace sensor heads of gas safety system
Inspection and maintenance specifications
Lubricant recommendations
Hydraulic oil
Bio-hydraulic oil
Lubricating grease
Battery grease
Gear oil
Chain spray
Vaseline
Troubleshooting guide
Wiring diagram
Wiring diagram (standard equipment)
Wiring diagram (Gas safety system)
Hydraulic circuit diagram
Index .
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 108 pages
Covered models:
E25-03S
E30-03S
Contents:
Foreword
Proper usage
Unapproved use
Description of use and climatic conditions
Receiving the industrial truck
EC declaration of conformity
Description
Type plate
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Drive
Approved zones
Steering
Hydraulic system
Operation
Brakes
Handbrake
Electrical system
Gas safety system
General view of truck
Control and indicating elements for zone 22
Control and indicating elements for zone 2
Composite instrument for truck
Hour meter
Battery discharge indicator
Composite instrument for gas safety system
Hour meter
Battery discharge indicator
Warning lights
Temperature warning light for control box inside
Temperature warning light for auxiliary control box inside
Temperature warning light for power modules 1A1, 1A2
Temperature warning light for power module 2A1
Gas safety system function indicator light
Temperature warning light for traction motors 1M1, 1M2
Temperature warning light for hydraulic pump motor 2M1
Temperature warning light for hydraulic valves 2Y10, 2Y9 and hydraulic oil line
Brake temperature warning light
Beginning operation
Safety rules
Specialist
Safety information
Operation of industrial trucks in the plant area
Handling fluids and lubricants
Periodic safety inspection
Explosion protection inspection
Removal of accumulations of dust
Running-in instructions
Checks and services prior to initial operation of the truck
Daily checks
Daily checks and servicing before operation
Check the tyre inflation pressure
Check the tightness of the wheel nuts
Opening the overhead guard
First lock-in position: Servicing position
Second lock-in position: Battery change
Closing the overhead guard
Check the battery charge
Charging the battery
Connecting the battery to a suitable external charger
Check the condition, electrolyte level and specific gravity of the battery
Battery change
Adjusting the driver’s seat
Adjusting the swivel seat
Adjusting armrest of the driver’s seat
Applying the seat belt
Opening the seat belt
Push the emergency stop button
Pull the emergency stop button
Operation
Driving
Travel in the forward direction
Travel in the reverse direction
Reversing direction
Reversing the direction of travel
Malfunctions during operation
Malfunctions in the gas safety system
Single-pedal model
Steering system
Steering
Braking system
Service brake, regenerative brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
Engaging the handbrake
Releasing the handbrake
Central control lever (joystick) operation of mast and attachments
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments
Turning on the front working lights
Turning on the rear working lights
Turning on the front windscreen wiper and washer
Turning on the rear windscreen wiper
Turning on the lighting
Turning on the hazard warning light
Turning on the directional indicator lights
Truck Data Management (LFM)
Truck data acquisition
Condition code
Truck data acquisition - default setting (PIN number and condition code)
Truck data acquisition - special setting (PIN number)
Operating the horn
Opening the electrical compartment cover
Closing the electrical compartment cover
Fuses
Checking, renewing the fuses
Automotive fuses
Lead fuses
Fuses (options)
Before loading
Loading
Positioning the forks
Transporting the load
Unloading
Before leaving the lift truck unattended
Tow coupling
Forced opening of overhead guard
without Bowden cable
Transport
Transporting the truck on a lorry or low-bed trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Wheel change
Jack locations
Changing the rear wheels
Changing the front wheels
Mast removal
Towing instructions
Towing procedure
Tilting the mast and lowering the forks manually
Tilting the mast manually
Lowering the forks manually
Emergency exit for trucks with rear windscreen
Emergency exit for trucks with polycarbonate rear windscreen
Disposal of old vehicles
Maintenance
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Maintenance intervals
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Mast versions
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chain
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Check the security of the hydraulic oil tank
Lubricate the steer axle, mast and tilt cylinder bearings
Other cleaning and greasing work
Clean sensor heads of gas safety system
Inspection and maintenance Every 250 hours
Check the gas safety system (every 3 months)
Inspection and maintenance every 500 to 1000 hours or annually
Clean the steering axle
Lubricate the steering axle
Inspect the joystick boot
Check the valve block for proper operation
Clean the left and right wheel traction, power steering and working hydraulics pump motors
Clean the traction motor fans, motor compartment transverse fan and rear compartment fan
Clean the digital control
Lubricate the mast and tilt cylinder pivots
Retighten the mast fastening bolts
Sideshift: Clean, grease and check the mounting
Check the braking system
Check the brake linings, lubricate the brake lever pivot
Check the working and steering hydraulics for leaks
Check the counterweight, electric motors, chassis, wheel drives, overhead guard and steering axle for security
Mast, lift chain, lift cylinder and end stops:
Check condition, mounting and function
Adjust the lift chain length, lubricate the lift chain with chain spray
Check the fork quick-releases and fork stops
Check the pre-tension of double hoses if attachments are fitted
Check the hydraulic oil level
Check and oil the pedal and travel control linkage pivots and overhead guard lock
Grease the overhead guard pivots
Check and lubricate other pivots and joints
Check the contactor
Change the wheel drive oil
Check the electric cables, cable connectors and connections for condition and tightness
Renew the breather filter
Renew the suction filter
Change the pressure filter
Check the wheel drives for oil leaks
Check the condition of the antistatic ribbon
Check the insulation and leakage resistance
Inspection and maintenance every 3000 hours or every 2 years
Renew the hydraulic oil
Change the oil in wheel drive
Inspection and maintenance every 3 years
Replace sensor heads of gas safety system
Inspection and maintenance specifications
Lubricant recommendations
Hydraulic oil
Bio-hydraulic oil
Lubricating grease
Battery grease
Gear oil
Chain spray
Vaseline
Troubleshooting guide
Wiring diagram
Wiring diagram (standard equipment)
Wiring diagram (Gas safety system)
Hydraulic circuit diagram
Index .
1 file (5.4MB)
