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Linde H20D, H25D Diesel Forklift Truck 392 series Operators Manual
Illustrated Factory Operators Manual for Linde Diesel Forklift Trucks 392 series, models H20D, H25D
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 282 pages
Covered models:
H20D
H25D
Contents:
1 Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Reception of truck
Legal requirements for marketing
Service plan before initial commissioning
2 Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Specialist
Operation of industrial trucks in plant area
Regulations
Instructions before fitting attachments
3 Overview
Identification plates
Additional capacity rating plate for attachments
Truck overview
Operating devices
Display unit
Switch panel
4 Operation
Running-in instructions
Checks before starting work
Standard equipment
Adjusting the driver’s seat
Entering and exiting the truck
Adjusting the steering column
Setting the clock
Seat belt
Drive engine (two-pedal operation)
Driving (dual-pedal operation)
Drive engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled
3rd auxiliary hydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Driving speed reduction
Lift mast positioning
Lift height reduction
Lighting
Windscreen wiper
Window heater
Driver’s cab
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking up load
Adjusting the fork spread
Taking up loads
Travelling with load
Setting down loads
Tow coupling
Loading / Transporting
Securing the hose pulley against rolling up
Dismantling the lift mast
Driving without lift mast
Loading
Transport with lorry or low-bed trailer
Before leaving the truck
5 Maintenance
General information
Working on Linde lift mast and at the front of the truck
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil
Engine oil filter change
Fuel
Draining water from the fuel filter.
Exchanging the fuel filter
Cleaning the fuel tank ventilation hose
Checking the coolant level
Changing coolant
Check the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Check the condition of the engine mountings and engine suspension; check that they are attached securely
Check condition of the ribbed vee belt
Replacing ribbed V-belt
Check toothed belt condition and tension
Renew the toothed belt and idler pulley
Change the water pump
Changing the air filter cartridge, checking the vacuum-operated switch
Exchange air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check suction and exhaust pipes for leaks
Regenerating particle filters
Checking the particle filter system (special equipment)
Gearbox
Checking the fastenings of the axle clamps and wheel motors
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the hydraulic pump’s attachment to the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Servicing the air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Checking fastening for frame, tilt cylinders and steering axle
Check and oil other pivots and joints
Chassis frame
Wheel change
Tighten the wheel bolts
Check the tyres for damage and foreign objects
Checking the tyre pressure, tyre sizes, rim sizes
Cleaning and greasing the steering axle
Check the steering cylinder and king pin for security
Check the operation of the parking brake
Operating devices
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: check condition, acid level and acid density
Hydraulics
Change hydraulic oil
Hydraulic system: Check oil level
Hydraulic system: changing the filter
Check correct operation of breather valve on the hydraulic oil tank
Check the hydraulic system for leaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Checking the function and safety system of the third auxiliary hydraulics (special equipment)
Load lift system
Cleaning the lift mast chain and applying chain spray
Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper operation
Adjust lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment) and grease, check fastening
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Special equipment, accessories
Top up the washer system water tank
Troubleshooting
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostic connector
Jump start
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing instructions
Placing the forklift truck into storage
Disposal of old vehicles
Malfunctions during operation
Malfunctions, Causes and Remedies (diesel engine)
Malfunctions, causes, remedies (hydraulic equipment)
7 Circuit diagrams
Wiring diagram
Hydraulic circuit diagram
Accumulator .
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 282 pages
Covered models:
H20D
H25D
Contents:
1 Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Reception of truck
Legal requirements for marketing
Service plan before initial commissioning
2 Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Specialist
Operation of industrial trucks in plant area
Regulations
Instructions before fitting attachments
3 Overview
Identification plates
Additional capacity rating plate for attachments
Truck overview
Operating devices
Display unit
Switch panel
4 Operation
Running-in instructions
Checks before starting work
Standard equipment
Adjusting the driver’s seat
Entering and exiting the truck
Adjusting the steering column
Setting the clock
Seat belt
Drive engine (two-pedal operation)
Driving (dual-pedal operation)
Drive engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled
3rd auxiliary hydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Driving speed reduction
Lift mast positioning
Lift height reduction
Lighting
Windscreen wiper
Window heater
Driver’s cab
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking up load
Adjusting the fork spread
Taking up loads
Travelling with load
Setting down loads
Tow coupling
Loading / Transporting
Securing the hose pulley against rolling up
Dismantling the lift mast
Driving without lift mast
Loading
Transport with lorry or low-bed trailer
Before leaving the truck
5 Maintenance
General information
Working on Linde lift mast and at the front of the truck
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil
Engine oil filter change
Fuel
Draining water from the fuel filter.
Exchanging the fuel filter
Cleaning the fuel tank ventilation hose
Checking the coolant level
Changing coolant
Check the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Check the condition of the engine mountings and engine suspension; check that they are attached securely
Check condition of the ribbed vee belt
Replacing ribbed V-belt
Check toothed belt condition and tension
Renew the toothed belt and idler pulley
Change the water pump
Changing the air filter cartridge, checking the vacuum-operated switch
Exchange air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check suction and exhaust pipes for leaks
Regenerating particle filters
Checking the particle filter system (special equipment)
Gearbox
Checking the fastenings of the axle clamps and wheel motors
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the hydraulic pump’s attachment to the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Servicing the air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Checking fastening for frame, tilt cylinders and steering axle
Check and oil other pivots and joints
Chassis frame
Wheel change
Tighten the wheel bolts
Check the tyres for damage and foreign objects
Checking the tyre pressure, tyre sizes, rim sizes
Cleaning and greasing the steering axle
Check the steering cylinder and king pin for security
Check the operation of the parking brake
Operating devices
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: check condition, acid level and acid density
Hydraulics
Change hydraulic oil
Hydraulic system: Check oil level
Hydraulic system: changing the filter
Check correct operation of breather valve on the hydraulic oil tank
Check the hydraulic system for leaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Checking the function and safety system of the third auxiliary hydraulics (special equipment)
Load lift system
Cleaning the lift mast chain and applying chain spray
Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper operation
Adjust lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment) and grease, check fastening
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Special equipment, accessories
Top up the washer system water tank
Troubleshooting
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostic connector
Jump start
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing instructions
Placing the forklift truck into storage
Disposal of old vehicles
Malfunctions during operation
Malfunctions, Causes and Remedies (diesel engine)
Malfunctions, causes, remedies (hydraulic equipment)
7 Circuit diagrams
Wiring diagram
Hydraulic circuit diagram
Accumulator .
1 file (45.9MB)
