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Linde H50T, H60T, H70T, H80T LPG Forklift Truck 396 Series Operating Instructions (User Manual)

Original Illustrated Factory Service Training (Workshop) Manual for Linde LPG Forklift Truck Type 396, Models H50T, H60T, H70T, H80T.

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   H50T
   H60T
   H70T
   H80T

Format: PDF, 280 Pages
Language: English

Contents:
   1. Introduction
    Your forklift truck
    Intended use
    Impermissible use
    Description of use and climatic conditions
    Symbols used
    Technical description
    Taking delivery of the industrial truck
    Legal requirements for placing on the market
   2. Safety
    Safety guidelines
    Residual risks
    Stability
    In the case of tip-over
    Handling consumables
    Competent person
    Regulations
    Safety information on the LPG system
    Safety guidelines for LPG (extract)
    Safety measures when working on ignition systems
    Fit attachments
    Fork carriage emergency lowering
    Emergency exit with attached rear window
   3. Overview
    Identification plates
    Truck overview
    Controls
    Display unit
    Switch panel
   4. Operation
    Service plan before initial commissioning
    Instructions for running-in
    Pre-shift checks
    Standard equipment
    Entering and exiting the truck
    Adjusting the driver°s seat
    Adjusting the steering column
    Setting the clock
    Opening the LPG tank shut-off valve
    Seatbelt
    Starting and stopping theinternal combustion engine (dual-pedal operation)
    Closing the LPG tankshut-offvalve
    Driving (dual-pedal operation)
    Starting and stopping the internal combustion engine (single-pedal operation)
    Closing the LPG tank shut-off valve
    Driving (single-pedal operation)
    Steering system
    Brake system
    horn
    Joystick with central lever operation
    Joystick with single lever operation
    Special equipment
    Joystick with central lever operation and 3rd auxiliary hydraulics without toggle
    switch
    Depressurisation
    Adjust driver°s seat with swivel device
    Adjusting the driver°s seat equipped with air suspension
    Mast positioning
    Lighting
    Wind screen wiper
    Window heater
    Driver°scab
    Heating system, air conditioning
    Linde Forklift Data Management (LFM)
    Working under load
    Before taking up load
    Adjustingtheforkarmdistance
    Taking uploads
    Travelling with load
    Setting downloads
    Towing device
    Before leaving the truck
    Loading / Transporting
    Removingtheliftmast
    Securing the overhead guard against moving forwards or backwards
    Crane loading
    Transportationbylorryorlow-bedsemi-trailer
   5. Maintenance
    General points
    Inspection and maintenance data
    Recommendations for consumables
    Inspection and maintenance overview
    Service planas required
    1000h serviceplan
    3000h Serviceplan
    6000h Serviceplan
    12,000h serviceplan
    Engine
    Checking the engine oil level
    Changing the engine oil
    Changing the engine oilfilter
    Gassystem: Checkingthe level
    FillingtheLPGtank
    Changing the gas filter
    Cleaning the evaporator/pressure regulator
    Gassystem:Checking settings and control
    Gas system ° visual inspection and odour inspection
    Checking thegassystemfordamageandleaks
    Checking the gas tank console is securely mounted
    Change the high-pressuregashoses
    Check the CO content in the exhaust gas
    Checking the coolant level
    Changing the coolant
    Checking the coolant concentration
    Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
    Checking the condition and secure positioning of the engine support and engine mount
    Check the condition of the V-ribbed belt
    Changing the V-ribbed belt
    Changing the air filter cartridge, checking the vacuum-operated switch
    Changing the air filter safety cartridge
    Checking the dustdis charge valve
    Cleaning the prefilter (special equipment)
    Cleaning the oil bath air filter(special equipment)
    Changing the oil in the oil bath air filter (special equipment)
    Checking the intake and exhaust pipes for leaks
    Changing the spark plugs
    Gearbox
    Planetary transmission: Checking the oil level and checking for leaks
    Planetary transmission: Changing the oil and cleaning the magnetic plug
    Checking the fastenings of the axle clamps
    Checking the hydraulic pump°s mounting on the engine
    Chassis, bodywork and fittings
    Cleaning the truck
    Bonnet
    Floorplate
    Maintaining the heating system and air conditioning (special equipment)
    Checking the condition and correct function of the seat belt
    Checking the mounting of the chassis, tilt cylinders and steering axle
    Lubricating the overhead guard bearings and tilt cylinder bearings
    Checking and oiling other bearing points and joints
    Washer system: Topping up the watertank
    Chassis frame
    Wheel change
    Tightening the wheel fastenings
    Checking tyres for damage and foreign objects
    Check the tyre pressure
    Checking the condition of the antistatic belt
    Cleaning and greasing the steering axle
    Checking the mountings of the steering cylinder and steering pivot pin
    Controls
    Checking the parking brake for correct operation
    Checking the pedal group
    Checking the bellow sat the actuating lever
    Electrics
    Checking the condition and secure positioning of electric cables, cable connectors and connections
    Battery: conditioncheck, disposal
    Hydraulics
    Changing the hydraulic oil
    Checking the oil level of the hydraulic system
    Hydraulic system: changing the filter
    Checking the bleeder valve on the hydraulic tank for correct operation
    Checking the hydraulic system for leaks
    Checking the pre-load of the double hoses
    Load lift system
    Working on the lift mast and at the front of the truck
    Cleaning and spraying the lift mast chain
    Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
    Adjusting the lift mast chain
    Checking fork rms and arm safety devices
    Lubricating the mast fixation
    Self-help
    Opening the cover to the electrica lsystem
    Fuses for special electrical equipment
    Opening the central electrical system cover
    Fuses for basic electrical equipment
    Fuses for air conditioning (special equipment)
    Diagnosticconnector
    Malfunctions during operation
    Malfunctions,causesandremedies°LPGengine
    Malfunctions, causes and remedies°hydraulic system
    Jumpstart
    Towing
    Shutting down
    Placing the truck in storage
    Disposal of old trucks
   6. Technical data
    Overview of dimensions
    H 50 T type sheet
    H 60 T type sheet
    H 70 T type sheet
    H 80 T type sheet
    H 80 T/900 type sheet
    H80T/1100t ypesheet
    Lift mast data type 195
    Truck configuration
    Tyre variants and rim sizes
    Load capacity diagrams
    Additional capacity rating plate for attachments
    Noise emission values
    Vibration characteristic values for bodily vibrations .

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