Original Illustrated Factory Service Training (Workshop) Manual for Linde LPG Forklift Truck Type 396, Models H50T, H60T, H70T, H80T.
Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck
Covered models: H50T H60T H70T H80T
Format: PDF, 280 Pages Language: English
Contents: 1. Introduction Your forklift truck Intended use Impermissible use Description of use and climatic conditions Symbols used Technical description Taking delivery of the industrial truck Legal requirements for placing on the market 2. Safety Safety guidelines Residual risks Stability In the case of tip-over Handling consumables Competent person Regulations Safety information on the LPG system Safety guidelines for LPG (extract) Safety measures when working on ignition systems Fit attachments Fork carriage emergency lowering Emergency exit with attached rear window 3. Overview Identification plates Truck overview Controls Display unit Switch panel 4. Operation Service plan before initial commissioning Instructions for running-in Pre-shift checks Standard equipment Entering and exiting the truck Adjusting the driver°s seat Adjusting the steering column Setting the clock Opening the LPG tank shut-off valve Seatbelt Starting and stopping theinternal combustion engine (dual-pedal operation) Closing the LPG tankshut-offvalve Driving (dual-pedal operation) Starting and stopping the internal combustion engine (single-pedal operation) Closing the LPG tank shut-off valve Driving (single-pedal operation) Steering system Brake system horn Joystick with central lever operation Joystick with single lever operation Special equipment Joystick with central lever operation and 3rd auxiliary hydraulics without toggle switch Depressurisation Adjust driver°s seat with swivel device Adjusting the driver°s seat equipped with air suspension Mast positioning Lighting Wind screen wiper Window heater Driver°scab Heating system, air conditioning Linde Forklift Data Management (LFM) Working under load Before taking up load Adjustingtheforkarmdistance Taking uploads Travelling with load Setting downloads Towing device Before leaving the truck Loading / Transporting Removingtheliftmast Securing the overhead guard against moving forwards or backwards Crane loading Transportationbylorryorlow-bedsemi-trailer 5. Maintenance General points Inspection and maintenance data Recommendations for consumables Inspection and maintenance overview Service planas required 1000h serviceplan 3000h Serviceplan 6000h Serviceplan 12,000h serviceplan Engine Checking the engine oil level Changing the engine oil Changing the engine oilfilter Gassystem: Checkingthe level FillingtheLPGtank Changing the gas filter Cleaning the evaporator/pressure regulator Gassystem:Checking settings and control Gas system ° visual inspection and odour inspection Checking thegassystemfordamageandleaks Checking the gas tank console is securely mounted Change the high-pressuregashoses Check the CO content in the exhaust gas Checking the coolant level Changing the coolant Checking the coolant concentration Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks Checking the condition and secure positioning of the engine support and engine mount Check the condition of the V-ribbed belt Changing the V-ribbed belt Changing the air filter cartridge, checking the vacuum-operated switch Changing the air filter safety cartridge Checking the dustdis charge valve Cleaning the prefilter (special equipment) Cleaning the oil bath air filter(special equipment) Changing the oil in the oil bath air filter (special equipment) Checking the intake and exhaust pipes for leaks Changing the spark plugs Gearbox Planetary transmission: Checking the oil level and checking for leaks Planetary transmission: Changing the oil and cleaning the magnetic plug Checking the fastenings of the axle clamps Checking the hydraulic pump°s mounting on the engine Chassis, bodywork and fittings Cleaning the truck Bonnet Floorplate Maintaining the heating system and air conditioning (special equipment) Checking the condition and correct function of the seat belt Checking the mounting of the chassis, tilt cylinders and steering axle Lubricating the overhead guard bearings and tilt cylinder bearings Checking and oiling other bearing points and joints Washer system: Topping up the watertank Chassis frame Wheel change Tightening the wheel fastenings Checking tyres for damage and foreign objects Check the tyre pressure Checking the condition of the antistatic belt Cleaning and greasing the steering axle Checking the mountings of the steering cylinder and steering pivot pin Controls Checking the parking brake for correct operation Checking the pedal group Checking the bellow sat the actuating lever Electrics Checking the condition and secure positioning of electric cables, cable connectors and connections Battery: conditioncheck, disposal Hydraulics Changing the hydraulic oil Checking the oil level of the hydraulic system Hydraulic system: changing the filter Checking the bleeder valve on the hydraulic tank for correct operation Checking the hydraulic system for leaks Checking the pre-load of the double hoses Load lift system Working on the lift mast and at the front of the truck Cleaning and spraying the lift mast chain Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops Adjusting the lift mast chain Checking fork rms and arm safety devices Lubricating the mast fixation Self-help Opening the cover to the electrica lsystem Fuses for special electrical equipment Opening the central electrical system cover Fuses for basic electrical equipment Fuses for air conditioning (special equipment) Diagnosticconnector Malfunctions during operation Malfunctions,causesandremedies°LPGengine Malfunctions, causes and remedies°hydraulic system Jumpstart Towing Shutting down Placing the truck in storage Disposal of old trucks 6. Technical data Overview of dimensions H 50 T type sheet H 60 T type sheet H 70 T type sheet H 80 T type sheet H 80 T/900 type sheet H80T/1100t ypesheet Lift mast data type 195 Truck configuration Tyre variants and rim sizes Load capacity diagrams Additional capacity rating plate for attachments Noise emission values Vibration characteristic values for bodily vibrations .