Jungheinrich EFG-DH 10, 12.5B, 15B Electric Forklift Truck (05.96-01.03) Workshop Service Manual

Original Illustrated Factory Workshop Manual for JETI Electric Forklift Trucks Models EFG-DH 10, EFG-DH 12.5B, EFG-DH 15B

Original factory manuals for JUNGHEINRICH Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    EFG-DH 10 (12.2001-12.2002)
    EFG-DH 12.5B (05.1996-01.2003)
    EFG-DH 15B (05.1996-01.2003)

Format: PDF, 301 Pages
Language: English

Contents:

Operating Instructions
Correct use and application of the truck
Truck description
    Application
    Description of assemblies and functions
    Truck
    Load lifting system
    Technical data - Standard version
    Output data for standard truck versions equipped with a double lift telescopic mast
    Standard mast versions
    Dimensions
    EN standards
    Location of instruction labels and identification plates
    Truck identification plate
    Load diagram, capacity / load centre / lifting height
    Label: Order-no., Inventory-no., Service-no
    Load diagram, capacity / load centre / fork
    Jack location label
    Trailer loads
Transportation and commissioning
    Loading and unloading of trucks by crane
    Commissioning
    Moving the truck with the drive unit inoperative
Battery-Servicing,recharging, replacement
    Safety regulations governing the handling of lead-acid batteries
    Battery types
    Exposing the battery
    Charging the battery
    Removing and installing the battery
    Battery discharge indicator, battery discharge monitor and hour meter
Operation
    Safety regulations governing the operation of the truck
    Description of the operating controls and displays
    Start-up of truck
    Truck operation
    Safety regulations applicable when operating the truck
    Driving, steering, braking
    Adjusting the fork tines
    Picking up and setting down loads
    Picking up, lifting and transporting of loads
    Operating an attachment
    Rendering vehicle safe when parking
    Information and service display (LISA)
    LED warning lamps
    Key assignment
    Displays
    Changing truck parameters
    Fault locating operations
    Options - additional electrical systems
    Lighting
    Complete lighting according to
    German road regulations
    Searchlight
    360°warning light
    Inching speed
    Seat heating
Truck maintenance
    Operational safety and environmental protection
    Safety regulations applicable to truck maintenance
    Servicing and inspection
    Maintenance checklist EFG-DH2
    Lubrication schedule EFG-DH2
    Fuels and oils
    Instructions for the servicing operations
    Preparing the truck for the performance of servicing and maintenance operations
    Opening the rear cover
    Checking the wheels for tightness
    Checking the hydraulic oil level
    Checking the electric fuses
    Checking the electric fuses of the additional electrical systems
    Recommissioning of the truck
    Decommissioning the truck
    Operations to be performed prior to decommissioning
    Measures to be taken during decommissioning
    Recommissioning of the truck
    Safety checks to be performed at regular intervals and following any untoward incidents (°: Accident prevention check according to VBG 36).
Component Technical Description
General Truck Data
Test and Setting Values
Truck - Maintenance
Service Manual Items
    Adjustment to neutral zone
    Stopping distance, Minimum braking path
    Main brake cylinder (single stage)
    Guidlines for brake line installation
    Brake system screw torques
    Brake fluid replacement
    Parking brakes
    Test and Setting Dimensions for hoist frames with cross-running castors
    Load chain elongation testing
    Hydraulic cylinders
    Fork tines
    Pilot Valve Default Setting
    Assembly instructions for die ring connections
    Lowering brakes and line break safety devices
    Safety notes for maintenance, testing and repairs on forklift trucks containing electronic parts.
    Discharge monitor / hour meter with LCD display
    Notes on how to avoid accidents and material damage when carrying out
    maintenance, test and repair work on ground conveyor vehicles with electronic components.
    Lubricants for HJC Ground Conveyor
    Vehicles
    Wiring code key
Drive control system / lifting control system
Electrical Wiring Diagrams
Hydraulic Wiring Diagrams
Legend of technical modifications EFG-DH 10