Toyota 6HBC30, 6HBC40, 6HBE30, 6HBE40, 6HBW30, 6TB50 Electric Pallet (SN:27000-up) Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.

Original factory manuals for Toyota Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
6HBC30 sn:27000 and up
6HBC40 sn:27000 and up
6HBE30 sn:27000 and up
6HBE40 sn:27000 and up
6HBW30 sn:27000 and up
6TB50 sn:27000 and up

Format: PDF, 194 Pages
Language: English

Contents:
How to Use This Manual
Map of the Manual
Manual Design
START Page
Safety
Definitions
General Safety
Battery Safety
Jacking Safety
Fork Section
Tractor
Tie-down for Transport
Towing
Welding Safety
Systems Overview
Truck Model Identification
Vehicle Specifications
General System Data
Special Tools
Programmable Maintenance Tool
Theory of Operation
Lift/Lower
Directional/Speed Control
Strip Curtain Bypass (Models 6HBE30/40 only)
Manual Coast Mode (Standard on 6HBE30/40, Optional on 6HBW30)
Motor Controller
Scheduled Maintenance
Introduction
Maintenance Guidelines
General Truck Operation
Perform Daily or Every Eight (8) Operating Hours
Perform Every Two Months or 250 Operating Hours
Perform Annually or Every 1500 Operating Hours
Lubrication Points
Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Checking for Shorts from Battery to Truck Frame
Checking for Shorts from Components to Truck Frame
Hydraulic Troubleshooting Guidelines
Definitions
Acceleration Rate
Brake Switch
Brake Rate
Continuity
Creep Speed
Current Limiting
Emergency Reverse (6HBW30 and 6HBE30/40)
Fault Codes
High Pedal Disable (HPD)
Operating Mode
Open Circuit
Overtemperature (Motor Controller)
Overvoltage Cutoff
Plugging (Plug Braking)
Pulse Width Modulation
Ramp Shape
Regenerative Braking
Sequencing Delay
Short Circuit or °Short°
Speed Limiting
Static Return To Off (SRO)
Throttle Map
Tractor
Undertemperature
Undervoltage Cutback
Electrical Connector Locator Chart
Fault Codes
Programmable Maintenance Tool
Program Mode
Monitor Mode
Faults Mode
Functions Mode
Information Mode
Programmer Mode
List of Troubleshooting Charts
Symptom Tables:
Troubleshooting Flowcharts
Symptom Tables: Lift/Lower System
Symptom Tables: Travel
Symptom Tables: Wiring System
Component Procedures
List of Component Procedures
Component Locators
Tractor Cover
Removal
Installation
Battery
Trucks Equipped with Battery Gates and Rollers (optional)
Trucks Without Battery Gates and Rollers
Battery Exterior Cleaning
Charging
Adding Water
Specific Gravity
Voltage Check
Maintenance-Free Batteries
Storage
Power Cables
Battery/Charger/Truck Connectors .
Wiring Harness
Terminology
Inspection
Fuses
Test/Inspection
Switches (General)
Test/Inspection
Key Switch
Inspection
Removal
Installation
Brake Switch
Adjustment
Removal
Installation
Lift Cut-Out Switch
Adjustment
Grab Rail Switches
Removal
Installation
Hydraulic Solenoids
Removal
Installation
Manual Coast
Removal
Installation
Gauges
Hour Meter
Combination Hour/Battery Discharge Meter
Control Handle
Return Spring Adjustment
6HBW30, 6HBE30 and 6HBE40
Horn
Removal
Installation
Motor Controller
Cleaning
Removal
Installation
Programming
Emergency Reverse Check
Travel Potentiometer
Contactors
Tip Inspection
Main Contactor
Brake
Models 6HBW30, 6HBE30, and 6HBE40
Models 6HBC30, 6HBC40, and 6TB50
Motors, General
Motor Brushes
Motor Brush Spring Tension
Commutator
Terminal Nuts
Electric Motor Tests
Drive Motor
Removal
Installation
Drive Unit
Removal
Tooth Pattern of Drive Unit
Drive Unit Vent Plug
Drive Housing Lubrication
Drive Housing Steering Bearing
Drive Wheel
Casters
Removal
Disassembly
Assembly
Installation
Load Wheels
Replacement
Load Wheels
Model 6TB50
Removal
Pallet Entry Sliders
Replacement
Fork Height Adjustment
6000 LbModels (Single Pallet)
Long-John Models (Double Pallet)
Hydraulic Components
General Guidelines
Hydraulic Fluid
Fluid Level
Changing Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Relief Valve Settings
Check Valve
Hydraulic Ram
Inspection
Removal
Installation
Hydraulic Cylinder Seals
Hydraulic Unit
Removal
Installation
Hydraulic Reservoir
Filter Screen and Suction Tube
Hydraulic Pump
Lift Motor
General Data
Cold Storage Conditioning
Appendix
Lubrication Equivalency Chart
Torque Chart - Standard (Ferrous)
Torque Chart - Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Index