Toyota 5FD10,5FD14,5FD15, 5FD18,5FD20,5FD23, 5FD25,5FD28, 5FD30 Diesel Forklift Truck Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota Diesel Forklift Truck Models 5FD10,5FD14,5FD15, 5FD18,5FD20,5FD23, 5FD25,5FD28, 5FD30 (CE001+CE008)

Original factory manuals for Toyota Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    5FD10, 02-5FD10
    5FD14, 02-5FD14
    5FD15, 02-5FD15
    5FD18, 02-5FD18
    5FD20, 02-5FD20, 60-5FD20, 62-5FD20
    5FD23, 02-5FD23, 60-5FD23, 62-5FD23
    5FD25, 02-5FD25, 60-5FD25, 62-5FD25
    5FD28, 02-5FD28, 60-5FD28, 62-5FD28
    5FD30, 02-5FD30, 60-5FD30, 62-5FD30

Format: ZIP, Included:
Service Manual CE001, PDF, 734 Pages
Manual Supplement CE008, PDF, 89 pages
Language: English

Contents:
  Supplement Manual CE008
    GENERAL
        EXTERIOR VIEWS
        VEHICLE LISTING
        FRAME NUMBER
        HOW TO READ THIS MANUAL
        PERIODIC MAINTENANCE
        PERIODIC REPLACEMENT LUBRICANTS AND
        PARTS
    ENGINE
        AIR CLEANER
        GENERAL
        SPECIFICATIONS .
        COMPONENTS .
        AIR CLEANER MAINTENANCE .
        GASOLINE EXHAUST EMISSION CONTROL SYSTEM (THREE-WAY CATALYST) .
        GENERAL
        COMPONENTS .
        REMOVAL INSTALLATION .
        TROUBLESHOOTING .
        LPG EXHAUST EMISSION CONTROL SYSTEM (THREE-WAY CATALYST)
        GENERAL
        COMPONENTS
        REMOVAL INSTALLATION .
        TROUBLESHOOTING .
    TORQUE CONVERTER
        GENERAL
        HYDRAULIC CIRCUIT DIAGRAM
        SPECIFICATIONS
        COMPONENTS
        TROUBLESHOOTING
        TORQUE CONVERTER ASSY
        REMOVAL
        DISASSEMBLY
        MEASUREMENT TEST .
    OTHER MODIFICATIONS
        CLUTCH
        CLUTCH PEDAL
        CYLINDERS (1 -TON VEHICLE)
        LlFT CYLINDERS (V-SV) .
        REAR LIFT CYLINDERS (FSV-FV)
        GENERAL
        SPECIFICATIONS
        INSPECTION
        FRONT LIFT CYLINDERS (FSV-FV)
        GENERAL
        SPECIFICATIONS
        INSPECTION
        OIL PUMP (1-TON VEHICLE)
        GENERAL
        SPECIFICATIONS
        COMPONENTS
        MATERIAL HANDLING SPEED (1 -TON VEHICLE)
        OIL CONTROL VALVE
        GENERAL
        SPECIFICATIONS
        COMPONENTS
    THREE-WAY CATALYTIC EXHAUST EMISSION CONTROL
    SYSTEM [EXPLANATION]
        GENERAL
        GASOLINE ENGINE EXHAUST
        EMISSION CONTROL SYSTEM
        LPG ENGINE EXHAUST
        EMISSION CONTROL SYSTEM .
    APPENDIX

Basic Manual CE001:
    GENERAL
        EXTERIOR VIEWS
        VEHICLE LISTING
        ABBREVIATIONS
        OPERATIONAL TIPS
        STANDARD BOLT & NUT TIGHTENING TORQUE
        HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
        FRAME NUMBER
        WIRE ROPE SUSPENSION ANGLE LIST
        SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE
        COMPONENT WEIGHT
        RECOMMENDED LUBRICANT QUANTITY & TYPE
        LUBRICATION CHARTS
        PERIODIC MAINTENANCE
        PERIODIC REPLACEMENT LUBRICANTS AND PARTS
    ENGINE
        GENERAL
        ENGINE PERFORMANCES
        ENGINE ASSY REMOVAL
        4P ENGINE VEHICLE (1 986.8 -- 1989.8)
        25 ENGINE VEHICLE (1986.8 -1989.8)
        IZ ENGINE VEHICLE
        4Y ENGINE VEHICLE
        5K ENGINE VEHICLE (1 989.9 - )
        1DZ ENGINE VEHICLE (1 989.9 . )
        ENGINE ASSY DISCONNECTION
        TORQUE CONVERTER TYPE VEHICLE
        CLUTCH TYPE VEHICLE
        ENGINE ASSY INSTALLATION
        4P ENGINE VEHICLE (1986.8 -- 1989.8)
        2J ENGINE VEHICLE (1986.8 -- 1989.8)
        1Z ENGINE VEHICLE . ; . .`.
        4Y ENGINE VEHICLE
        5K ENGINE VEHICLE (1989.9 - )
        1DZ ENGINE VEHICLE (1 989.9 - )
        ENGINE TUNE-UP
        4P/4Y/5K ENGINE VEHICLE
        2J/1 Z/l DZ ENGINE VEHICLE
        AIR CLEANER
        RADIATOR
        MUFFLER AND EXHAUST PIPE
        BAlTERY
        STARTING MOTOR
        ALTERNATOR
        ACCELERATOR PEDAL
    CLUTCH
        CLUTCH COVER
        CLUTCH RELEASE CY LINDER
        CLUTCH MASTER CYLINDER (1.0 TON SERIES)
        CLUTCH BOOSTER (2.0-3.0 TON SERIES)
        CLUTCH ADJUSTMENT .
        OIL CLUTCH SYSTEM (OPTION)
    TORQUE CONVERTER
        GENERAL
        HYDRAULIC CIRCUIT DIAGRAM
        SPECIFICATION
        TROUBLESHOOTING
        COMPONENTS
        UPPER COVER
        TORQUE CONVERTER
        OIL PUMP
        TRANSMISSION ASSY
        INCHING BRAKE PEDAL
        SHIFT LEVER
    TRANSMISSION
        GENERAL
        SPECIFICATIONS
        TRANSMISSION ASSY
        SHIFT LEVER AND SHIFT LEVER SHAFT .
    PROPELLER SHAFT
        GENERAL
        SPECIFICATIONS
        COMPONENTS
        PROPELLER SHAFT
    DIFFERENTIAL
        GENERAL
        SPECIFICATIONS
        COMPONENTS
        REMOVAL
        DISASSEMBLY
        INSPECTION
        ASSEMBLY AND ADJUSTMENT
        INSTALLATION .
    FRONT AXLE
       GENERAL
        SPECIFICATIONS
        COMPONENTS
        FRONT AXLE SHAFT HUB
        REMOVAL
        DISASSEMBLY
        INSPECTION
        ASSEMBLY
        DIFFERENTIAL HOUSING
        REMOVAL
        INSPECTION
        ASSEMBLY
    REAR AXLE
        GENERAL
        SPEC1 FlCATlONS
        REAR AXLE ASSY
        REAR AXLE HUB
        STEERING KNUCKLE AND KING-PIN
        REAR WHEEL ALIGNMENT
        REAR WHEEL .
    STEERING
        GENERAL
        COMPONENTS
        SPECIFICATIONS
        STEERING GEAR BOX REMOVAL
        STEERING GEAR BOX
        1.0 -2.OTON VEHICLES(KOY0 SEIKO)
        2.25 - 3.0 TON VEHICLES (JIDOSHA KI KI)
        MAST JACKET ASSY
        TELESCOPIC JACKET ASSY
        STEERING GEAR BOX INSTALLATION
        POWER CYLINDER
        STEERING LINK ADJUSTMENT .
    BRAKE
        GENERAL
        FRONT BRAKE
        COMPONENTS
        REMOVAL INSPECTION AND ASSEMBLY (1.0 TON SERIES) .
        REMOVAL INSPECTION AND ASSEMBLY (2.0 TON SERIES)
        REMOVAL INSPECTION AND ASSEMBLY (3.0 TON SERIES)
        AIR BLEEDING
        TEST
        MASTER CYLINDER (1.0 TON SERIES) .
        BRAKE BOOSTER (2.0 - 3.0 TON SERIES)
        PARKING BRAKE
        BRAKE PEDAL
    BODY
        BODY FRAME
        COMBINATION METER
        WIRING DIAGRAM .
    MATERIAL HANDLING SYSTEM
        GENERAL
        HYDRAULIC PIPING
        RETURN FILTER .AND SUCTION STRAINER
        NATURAL DROP TEST
        NATURAL FORWARD TILT TEST
        OIL LEAK TEST
    MAST
        V MAST ASSY
        FV MAST ASSY
        FSV MAST ASSY
        SV MAST ASSY
    CYLINDER
        LlFT CYLINDER (V) & REAR LIFT CYLINDER (FSV-FV)
        TILT CYLINDER (VIFSV=FV)
        FRONT LIFT CYLINDERS (FSVmFV) .
    OIL PUMP
        GENERAL
        SPECIFICATIONS
        COMPONENTS
        REMOVAL
        SINGLE TYPE OIL PUMP
        TANDEM TYPE OIL PUMP
        INSTALLATION
        TEST PROCEDURE
    OIL CONTROL VALVE
        GENERAL
        SPECIFICATIONS
        COMPONENTS
        REMOVAL
        DISASSEMBLY
        INSPECTION
        ASSEMBLY
        INSTALLATION
        ADJUSTMENT
        OIL CONTROL VALVE LINK .
    APPENDIX