Jungheinrich DFG/TFG 316S/320S/420S/425S/430S/540S/545S/550S (07.04-06.08) Fork Truck Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Trucks Models DFG316S, DFG320S, DFG420S, DFG425S, DFG430S, DFG540S, DFG545S, DFG550S; TFG316S, TFG320S, TFG420S, TFG425S, TFG430S, TFG540S, TFG545S, TFG550S

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    DFG 316S (07.2004-06.2008)
    DFG 320S (07.2004-06.2008)
    DFG 420S (07.2004-06.2008)
    DFG 425S (07.2004-06.2008)
    DFG 430S (07.2004-06.2008)
    DFG 540S (07.2004-06.2008)
    DFG 545S (07.2004-06.2008)
    DFG 550S (07.2004-06.2008)
    TFG 316S (07.2004-06.2008)
    TFG 320S (07.2004-06.2008)
    TFG 420S (07.2004-06.2008)
    TFG 425S (07.2004-06.2008)
    TFG 430S (07.2004-06.2008)
    TFG 540S (07.2004-06.2008)
    TFG 545S (07.2004-06.2008)
    TFG 550S (07.2004-06.2008)

Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
    Technical Description of Components
    General Truck Data. Operational Tests / Test and Setting Values
    Truck Maintenance
    Drive System V. Combustion Engines
    Drive System V. Power Shift Transmission / Hydrostatic Drive
    System
    Brake System
    Steering
    Masts
    Hydraulic System and Diagrams
    Electric System and Wiring Diagrams
    Diesel Particle Filter (HUSS)

Operating Manual, PDF, 147 Pages
Contents:
    A Correct Use and Application of the Truck
    B Description of Truck
        1 Description of Use
        2 Description of Assemblies and Function
        2.1 Truck
        2.2 Mast
        2.3 Changes in operational requirements
        2.4 Safety devices
        3 Technical Data -- Standard Equipment
        3.1 Data tables -- DFG/TFG 316s/320s
        3.2 Data tables -- DFG/TFG 420s--430s
        3.3 Data tables -- DFG/TFG 540s--550s
        4 Labels and Plates
        4.1 Truck Rating Plate
        4.2 Load diagrams
    C Transportation and Commissioning
        1 Transportation
        2 Commissioning
    D Truck Refuelling
        1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
        2 Filling with Diesel Fuel
        3 Changing the Gas Bottle
        4 Trucks fitted with Twin--Gas Bottles
    E Operation
        1 Safety Regulations Governing the Operation of the Forklift Truck
        2 Description of Drivers Controls and Display Elements
        3 Checks and Activities Before Daily Use
        4 Using the Truck
        4.1 Start Process TFG
        4.2 Start Process DFG
        4.3 Fault Displays during Operation
        5 Operation of the Forklift Truck
        5.1 Safety regulations applicable when operating the truck
        5.2 Driving
        5.3 Steering
        5.4 Braking
        5.5 Operating the Mast and Attachments
        5.6 Picking Up, Transporting and Setting Down Load Units
        5.7 Instructions for the use of restraint belts
        5.8 Parking the Truck Safely
        5.9 Engine housing and service covers
        5.10 Towing
        5.11 Towing Trailers
        5.12 Trailer loads
        6 Fault Locating Operations
    F Truck Maintenance
        1 Operational Safety and Environmental Protection
        2 Safety Regulations Applicable to Truck Maintenance
        3 Servicing and Inspection
        4 Maintenance Check-list DFG/TFG
        5 Maintenance Check-list DFG
        6 Maintenance Check-list TFG
        7 Coolant Specification
        8 Lubricant Specifications
        9 Fuel specification -- DFG
        10 Lubrication Chart
        10.1 Lubrication Diagram -- DFG/TFG 316s--550s
        11 Description of Maintenance and Repair Work
        11.1 Preparing the Truck for Maintenance and Repair Work
        11.2 Engine Maintenance TFG 316s/320s
        11.3 Engine Maintenance DFG 316s/320s
        11.4 Engine Maintenance TFG 420s--430s
        11.5 Engine Maintenance DFG 420s--430s
        11.6 Engine Maintenance TFG 540s--550s
        11.7 Engine Maintenance DFG 540s--550s
        11.8 Check Coolant Concentration
        11.9 Clean/Change Air Filter Cartridge
        11.10 Brakes
        11.11 Change Wheels
        11.12 Hydraulic System
        11.13 Electrical System
        11.14 Switch Gear and Control Potentiometers
        12 Exhaust System
        13 Decommissioning
        14 Inspection
        14.1 Safety checks to be performed at regular intervals and following any untoward incidents (D: Accident prevention check according to BGV D27)
        15 Storage
        16 Disposal
    Appendix for Diesel Engine Exhaust Gas Filter -- STX Type
        1 Introduction 1
        2 Regeneration 1 .