Linde H12T, H16T, H18T, H20T LPG Forklift Truck 350-03 series Operating Instructions (User Manual)

Illustrated Factory Operators Manual for Linde LPG Forklift Trucks 350-03 series, Models H12T, H16T, H18T, H20T

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 113 pages

Covered models:
   H12T-03
   H16T-03
   H18T-03
   H20T-03

Contents:
   Foreword
      Approved applications
      Technical note
      Truck takeover
   Description
      Type plates
      Technical data
      Noise emission levels
      Frequency characteristic for human body vibrations
      Technical description
      Engine
      Hydraulic system
      Operation
      LHC control
      Brakes
      Steering
      Electrical system
      General view of truck
      Controls and indicators
      Composite instrument
   Beginning operation
      Safety rules
      Important safety information
      Handling fuels and lubricants
      Accident prevention check
      Operation of industrial trucks in the plant area
      Running-in instructions
      Experts
      Safety instructions for the LPG system
      Checks and services before initial operation
      Daily checks
      Daily pre-operational checks and services
      Opening the bonnet
      Closing the bonnet
      Check the engine oil level
      Checking the LP gas level
      Check the coolant level in recovery tank
      Visual, olfactory inspection of LPG system
      Changing the LPG cylinder
      Filling the LPG tank
      Check the tyre inflation pressure
      Adjusting the operator seat
      Opening the gas cylinder or gas tank shutoff valve
   Operation
      Applying the seat belt
      Opening the seat belt
      Starting the engine
      Stopping the engine
      Closing the gas cylinder or LPG tank shutoff valve
      Malfunctions during operation
      Driving
      Forward travel
      Reverse travel
      Changing the travel direction
      Stopping
      Single-pedal model
      Steering system
      Steering
      Braking system
      Service brake
      Stop pedal
      Parking brake
      Applying the parking brake
      Releasing the parking brake
      Central-lever control of lifting device and attachments .
      Tilting the mast forward
      Tilting the mast back
      Lifting the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single-lever control of lifting device and attachments
      Installation of additional equipment
      Switching on the front working lights
      Switching on the rear working lights
      Switching on the lights
      Switching on the hazard warning lights
      Turning on the front windscreen wiper
      Turning on the rear windscreen wiper
      Operating the turn indicator lights
      Heater
      Turning on the heater (version 1)
      Fan motor fuse
      Turning on the heater (version 2)
      Operating the horn
      Truck Data Management
      Truck data acquisition
      Condition code
      Truck data acquisition - default setting (PIN number and condition code)
      Truck data acquisition - special setting (PIN number)
      Fuses
      Check fuses, renew if required
      Before lifting a load
      Adjusting the fork spread
      Loading
      Travel with a load
      Unloading
      Parking the truck
      Transport
      Transport with lorry or low-bed semi-trailer
      Hoisting the truck
      Hoisting the truck with a crane
      Hoisting the truck with the eyebolts
      Wheel change
      Catalytic converter, unregulated
      Trailer coupling
      Mast removal
      Towing instructions
      Towing
      Towing procedure
      Release the multiple disc brake
      Open hydraulic pump pressure-relief valves
      After towing
      Reset brake
      Emergency exit for trucks with rear windscreen
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
      Disposal of old vehicles
   Maintenance
      General information
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Lift mast types
      Standard mast
      Securing the raised standard mast
      Duplex mast
      Securing the raised duplex mast
      Triplex mast
      Securing the raised triplex mast
      Inspection and maintenance after the first
      50 service hours
      Inspection and maintenance schedule
   Inspection and maintenance as required
      Clean the lift truck
      Clean and spray the lift chains
      Clean the air filter
      Clean with compressed air
      Check the dust ejection valve
      Check the mounting of the hydraulic oil tank
      Clean the prefilter
      Tighten the wheel fasteners
      Check the tyres for damage and foreign objects
      Clean the radiator and hydraulic oil cooler, check for leaks
      Lubricate the steer axle, mast and tilt cylinder bearings
      Check the ignition timing
      Adjust the ignition timing
      Check seat belt for condition and proper operation
   500-hour inspection and maintenance
      Grease the mast and tilt cylinder bearings
      Clean and grease the steer axle
      Sideshift: Clean, grease and check the mounting
      Check the hydraulic system oil level
      Check electric cables, cable connectors and connections for condition and tightness
      Battery: Check condition, electrolyte level and specific gravity
      Check the LPG system for damage and for leaks with leakage spray
      Change the LPG filter
      Renew the engine oil
      Drain the engine oil
      Renew the engine oil filter
      Top up the engine oil
      Check and oil other pivots and joints
      Check the coolant strength
      Check and oil the pedals, the travel and engine control linkage
      Check the tension and condition of the alternator and coolant pump drivebelt
      Tighten the alternator and coolant pump drivebelt
      Renew the spark plugs
      Check the tension and condition of the toothed belt, renew if necessary
      Check the CO contens in the exhaust gas
      Check the mounting of the counterweight, overhead guard, steer axle and drive axle
      Retighten the mast fastening bolts
      Catalytic converter: Check the basic adjustment of the LPG system
      Check the mast, lift chains, lift cylinders and stops for condition, mounting and operation
      Adjust the lift chain length, lubricate with chain spray
      Clean the radiator and hydraulic oil cooler
      Check the forks and fork quick-releases
      Check the tension of double hoses when attachments are fitted
   1000-hour inspection and maintenance
      Renew the air filter element, check the vacuum switch .
      Check the mounting of the engine and engine support for condition and security
      Check the hydraulic system, drive axle, pumps, valves and lines for leaks
      Check the air intake and exhaust pipes for leaks
      Renew the pressure filter
      Renew the suction filter
      Renew the breather filter
      Check the parking brake
      Clean the evaporator/pressure regulator
      Check the LPG mixer adjustment
   2000-hour inspection and maintenance
      Check the distributor and ignition cables
   3000-hour inspection and maintenance
      Renew the coolant
      Renew the alternator and coolant pump drivebelts
      Renew the toothed belt
      Renew the hydraulic oil
      Renew the high-pressure hoses
      Inspection and maintenance data
      Fuel and oil recommendations
      Engine oil
      Hydraulic oil
      Lubricating grease
      Coolant
      Battery grease
      Chain spray
      Fuel gas
      Troubleshooting guide (LPG engine)
      Troubleshooting guide (hydraulic system)
      Electric circuit diagram (standard equipment)
      Electric circuit diagram (options)
      Electric circuit diagram (Truck Data Management)
      Hydraulic schematic
   Index
   Safety rules for LP gas (excerpt)
   Safety precautions for transistorised ignition systems