Linde H100, H120, H136, H140, H150, H160 Forklift Truck H354 Series Operating Instructions, Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck H354 Series, Models H100, H120, H136, H140, H150, H160.

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, Maintenance and repair your truck

Covered models:
   H100
   H120
   H136
   H140
   H150
   H160

Format: PDF, 115 Pages, Printable
Language: English

Contents:

Description
Approved applications
Technical note
Truck takeover
Type plates
Table of contents
Technical data
Technical description
Drive
Axles
Steering
Brakes
Hydraulic system
Operation
Lift mast
Electrical system
Driving cab
General view of truck
Controls and indicators
Gauges, switches and warning lights
Beginning operation
Safety rules
Important safety information
Handlingfluids and lubricants
Accident preventioncheck
Particlefilter inspection
Dieselengine emissions
Operation of industrial trucks in the plant area
Running-ininstructions
Checks prior to first operation
Dailychecks
Cab driver`s door - external opening
Cab driver`s door - internal opening
Cab driver`s door - securing in open position
Closing the cabin door
Openingthe cabin rear compartment door
Closing the cabin rear compartment door
Openingthe working hydraulic
system control cover
Closing the working hydraulic system cover
Engine cover - opening, closing
Engine cover filler panel - removal
Engine cover filler panel - removal, fitting
Radiator/oil cooler access grille - opening,
closing
Hydraulic filter cover - opening, closing
Battery cover - opening, closing
Air tanks - draining
Engine oil level check
Checking the fuel level
Filling fuel
Tyres - check condition and pressure
Checking the coolant level in the reservoir
Hydraulic system: oil level check
Air dryer check
Transmission oil level check
Applying the seat belt
Opening the seat belt
Adjusting the driver`s seat
Setting the driver`s weight
Adjusting the backrest
Adjusting the seat height
Adjusting the seat position
Starting the engine
Normal start
Cold start
Stopping the engine
Malfunctions during operation
Transmission faults
Operation
Driving
Electronic gear shift control
Selecting the travel direction
Moving off
Slowing down and stopping
Manual 1st reverse gear selection
when stopped
Manual preselection of 1st gear
when travelling
Stopping the truck
Operating the transmission dump
Steering
Braking system
Service brake
Parking brake
Cab interior light
Turning onthe lights
Turning on the main beam headlights
Turning on the turn indicator lights
Operatingthe horn
Turning on the front windscreen wiper
Turning on the front windscreen washer
Turning on the rear wiper and washer
Turning on the top wiper and washer
Operatingthe heater and ventilation
Operating the climate control
Turning on the hazard warning flasher
Fuses
Lifting device and attachments
Mast, lifting device and attachment controls
Central control lever (joystick)
Operating the standard mast, fork carriage and forks
Liftingthe fork carriage
Lowering the fork carriage
Tilting the mast back
Tilting the mast forward
Operatingthe sideshift ..
To sideshift left, right
Adjusting the fork spread
Increasingthe fork spread
Decreasingthe fork spread
Operatingoptional attachments
Control levers - Optional
Before lifting the load
Lifting a load
Travelling with load
Depositingthe load
Before leaving the truck unattended
Trailercoupling
Locationsfor jacks when changing wheels
Towing instructions
Towing
Towing procedure
Releasingthe parking brake
Removingthe propellor shaft
After towing and servicing
Refittingthe propellor shaft
Resetting the parking brake
Hoistingthe truck
Mast and load lifting device removal
Taking the truck out of operation
Measures before taking the truck out of operation.
Putting the truck back into operation
Maintenance
Work on the mast and the front part of the truck
Securing the mast against tilting back
Securing the raised mast ........ .
Checks and maintenance work after the first
50 service hours
Inspection and maintenance chart
Inspection and maintenance as
required
Clean the truck
Clean and spray the lifting chains
Tighten the wheel nuts
Check the tyres for damage and foreign object
Check fluid level in screen washer bottle
Regenerate the particle filter*
Clean the radiator and oil cooler, check for leaks
Check the air dryer purge valve
Clean the air filter
Check the dust ejection valve
Clean the cyclone filter
Inspect the intake hoses
Check the battery condition
Check mountingof steering cylinder and
steering axle swivel pins
Check v-belt tension and condition
Clean the fuel pre-filter
500-hour inspection and maintenance.
Lubricatethe mast and tilt cylinder pivots
Lubricatethe mast pivot pins
Lubricatethe tilt cylinder pivots
Lubricateforkcarriagecylinderbearings
Lubricate the fork carrier bearings
Check the fork carrier slider pads
Lubricate the fork carriage bearings
Lubricate the mast roller bearings
Check and adjust mast chains, lubricate with chain spray
Check the brake linings
Brake adjustment
Lubricate the brake linkage
Lubricate the drive shaft
Clean and lubricate the steer axle
Check the pre-tension of double hoses, adjust if necessary
Check the left and right drive axle mounting
Check the drive axle oillevel
Wheeldrives
Differential
Changethe transmission oil filter
Checkthe pneumatic,hydraulicand electrical systems
Inspect and lubricate other pivots and joints
Check driver`s cab mountings
Front cab mountings
Rear cab mountings
Changeengine oil
Drain engine oil
Renew the engine oil filter
Top up engine oil
Changethe fuel filters
Clean the fuel pump
Check the particle filter system*
1000-hour inspection and maintenance
Check engine mountings
Check transmission mountings
Change the air filter element, check the vacuum switch
Check the radiator and oil cooler for leaks and security
Changethe air dryer desiccant
Check intake and exhaust systems for leaks and security (H 100/H 120/H 140/H 150)
Changethe transmission oil
Changethe suction filter
Check the particle filter system
2000-hour inspection and maintenance
Check valve clearance, adjust if required
Inspect the fuel tank, drain if required
Check the injection nozzles
Check the starter motor, alternator and injection pump
Change the drive axle oil
Check the mast and fork carriage mountings
Check condition and mounting of mast and lifting chain
Check the particle filter system
Change the coolant
Check and adjust the hub bearings
3000-hour inspection and maintenance
Change the hydraulic oil
Generaloverall check
Clean the fuel tank breather
Inspectionand maintenance data
Fueland oil recommendations
Engineoil
Viscosity of oil
Dieselfuel
Hydraulic oil
Transmission oil (converter and transmission)
Transmission oil (drive axle)
Lubricatinggrease
Coolant
Battery grease
Chain spray
Electrical contact lubrication
Troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
Electric circuit wiring diagram
Hydraulic circuit diagram
Pneumatic circuit diagram
Index