Jungheinrich EFG422, EFG425, EFG425K, EFG425S, EFG425KS, EFG430 Electric Lift Truck Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric ForkLift Trucks Models EFG422, EFG425, EFG425K, EFG425S, EFG425KS, EFG430

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    EFG 422 (12.2003-10-2009)
    EFG 425 (12.2003-10-2009)
    EFG 425K (12.2003-10-2009)
    EFG 425KS (12.2003-10-2009)
    EFG 425S (12.2003-10-2009)
    EFG 430 (12.2003-10-2009)

Format: PDF, 590 Pages
Language: English

Contents:
    Safety instructions
    Component Layout
    Technical Specifications
    Operating Instructions
    Wiring diagrams (electrical / hydraulic)
    Parameter
        Minimum braking and braking distance measurement (see service manual D6360.03)
        Guidelines for installing brake pipe lines (see service manual D 6360.16)
        Parking brakes (see service manual D6360.21)
    Wheel brake
        -Multi Plates
    Brake system
        -Operating Brake
        -Bleeding the brakes
        -Check and release the spring-loaded brake
        -Manual release of the spring-loaded brake
        -Main brake cylinder (single stage) (See service manual GB 4001)
        -Spring-loaded parking brake
        -Spring loaded cylinder
        -Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see service manual J 6900.09)
        - Electrical system design
        - Truck Block Diagram
    Switches / Switch mechanism
        -Contactors, charging contactor operation
    Misc. Electrical
        - Traction and lift controller functional description
        - Basic Operation of Threephase Currents for Lift and Traction Drive Systems
        - Replacing control system components up to 06.05 models
        - Control system installation position
        - Fuse Rating
        -CANION installation position
        -CANION function description
    Wiring
        - SOLO PILOT Connector Layout
        - Pre- 06.05 Connector Layout
        - Post- 06.05 Connector Layout
        - Multi-Function Steering Wheel Connector Layout
    Display
        -Multi-function display (see SHB J 5003)
        - Displays (see SHB J 5002)
        - Error Logbook Representation
        - Reset to its delivery status
        - Service LISA from 06.05
        - Design
        - Commissioning with the Service LISA
        - Parameter review
        - Parameter settings
        - Changing parameters
        --- Lisa diagnosis mode up to 06.05 models
        --- Lisa diagnosis mode from 06.05 models
    - Drive system components
    Electric motor
        -Traction motor
        ---Speed sensor
        ---Sensor Bearing
    Electrical
       ---Traction/lift controller functional and description
       ---Disassembly / Assembly of Traction - Lift Controller
    Mech. Transmission
        -Dismantling the drive unit
        ---Dismantling the drive axle
    Wheels
        - Drive wheel
    Controls
        -Travel switch/Accelerator pedal
    Operator Position
        -Armrest
    Chassis and basic truck
        -Auxiliary weight disassembly
    Hydraulic system
        - Pump motor / pump / pressure filter design
        - For assembly, see service manual I 5006.
        -SOLO PILOT pilot valve
        -MULTI-PILOT pilot valve standard version
        -Pilot valve default setting: SOLO-PILOT ; MULTI-PILOT; pressure limitation valve (see service manual I5005 )
    Mast, mechanical
        -Chains (for chain elongation testing see service manual G 6355.01)
        -Mast rollers (lifting frame with inclined support rollers, see service manual G6233.01)
    Load handler
        - Forks (see service manual G1 6401 .01)
    Mast tilt
        -Cylinder
    Electrical
        - Sensors (Sensor bearing, see 004 014 293 00002)
    Controls
        - Control panel
    Commissioning
        -Commissioning (see Operating Instructions, Chapter C)
    Maintenance
        - Notes on how to avoid malfunctions and material damage when cleaning an industrial truck see service manual Z 0000.15
        - Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components see service manual J 6900-09
        - Regular safety inspection (at least annually)
        - Maintenance checklist B
        - Maintenance checklist C
        - Maintenance checklist (cold store) B
        - Maintenance checklist (cold store) C
    Steering axle
        - Steering axle design
    Steering transmission
        - Steer unit assembly / disassembly
    Multifunction steering wheel
        -Steer motor
    Steering wheel
        - Multifunction steering wheel
    Mechanical components
        - Steering column
    Electrics
        -Steering system block diagram
        -Multifunction steering wheel block diagram
        -Connection diagram for the multi-function steering wheel steering controller
        -Steering angle sensor (for replacement/adjustment see service manual B 6001)
        -Multifunction steering wheel steering controller
        -RSC28 MH Angle Sensor
        -Actual Value Sensor Assembly Position (3U9)
        -Setpoint Sensor Assembly Position (3U10)
        -Multi-function steering wheel steering controller
        -Multi-function steering wheel actual value sensor (steering cylinder linear sensor)