Toyota 6BPU15 Order Picker (SN.70001-79999) Workshop Service Manual (CL221)

Original Illustrated Factory Workshop Service Manual for Toyota Order Picker Models 6BPU15

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
   6BPU15 sn: 70001-79999

Language: English
Format: PDF, 456 Pages

Contents:
How to Use This Manual
MapoftheManual
ManualDesign
Tableofcontents
List of Figures
Startpage
Safety
Definitions
Generalsafe ty
BatterySafety
Staticsafe ty
JackingSafety
Tie-down for Transport
Towing
WeldingSafe ty
Systems Overview
SystemsOveniew
Power
Capacity
Mast
Controls
Indicators
Electronics
Electric Steering System
Specifications
Description
Chassis
Operator`s Console
Operator Compartment Options
Steering and Controls .
Steer Controller Guidance System
DriveandBrake
Driveunit
Brake
Mast
Mast Assembly
HydraulicComponents
Lift/Lower System
Electrical Components and Systems
General
Miscellaneous Circuits
Fuses
Sidegate Switches (S60S6 1)
Tie-Points
Cables
Over-the-Mast Cables
Planned Maintenance
PlannedMaintenance
General Maintenance Instructions
PlannedMaintenance
Introduction
Maintenance Manual
BatteryMaintenance
BatterySafety
Battery Inspection and Care
Battery Cleaning Procedure
Charging Process
Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Electrical Connector Locator Chart
Shorts to Frame Test
Electric Motor Tests
MotorTypes
Open Circuit Motor Test
Grounded Motor Test
Short Circuited Armature or Field Winding
Hydraulic Troubleshooting Guidelines
HydraulicLeakage
List of Troubleshooting Charts
Electrical Codes and Tests
General
Modes of Operation
Overview
Passwords
Disable the Brush Wear Warning
Entering the Secondary Password
Start the Hour Meter
Entering the Secondary Password
Self-diagnosis Mode
Maneuvering within
Self-diagnosis Mode
Analyzer (AnL) Mode
Entering the Secondary Password
Entering Analyzer Mode
Maneuvering within Analyzer Mode
Tuning (Tuning) Mode
Entering the Secondary Password
Maneuvering within Tuning Mode
Exiting Tuning Mode
Calibrate (Calibrte) Mode
Entering the Secondary Password
Entering Calibrate Mode
Maneuvering within Calibrate Mode
Configure (Configur) Mode
Entering the Secondary Password
Code Summary Tables
Analog Inputs
Category 1 Class 2:
Tests
Steer Controller Guidance Systems
CodesandTests
Steer Controller Guidance System
Analog Input Tests: (Category 1Class 2: 12)
12-20: Steer Controller Power Supply Voltage
Steer Controller Guidance System
Digital Input Tests
Component Procedures
Component Locator Photos
General Maintenance Instructions
Maintenance Practices
Adjustment and Repair
Powersection
Theory of Operation
Electrical Functions
Operating Description Overview
LiftILower System
Overview
Unique System Features
Lift
Lower
Brakingsystem
Proportional Plugging
Appendix
Lubrication Equivalency Chart
Torque Chart Standard (Ferrous)
orque Chart Standard (Brass)
Torque Chart Metric
Decimal Equivalent Chart
StandardIMetric Conversions
Electrical Schematic
Hydraulic Schematic
Index