Jungheinrich Fork Truck Type DFG/TFG 316/320/420/425/430/540/545/550 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316-550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    DFG 316 (07.2004-07.2008)
    DFG 320 (07.2004-07.2008)
    DFG 420 (07.2004-07.2008)
    DFG 425 (07.2004-07.2008)
    DFG 430 (07.2004-07.2008)
    DFG 540 (07.2004-07.2008)
    DFG 545 (07.2004-07.2008)
    DFG 550 (07.2004-07.2008)
    TFG 316 (07.2004-07.2008)
    TFG 320 (07.2004-07.2008)
    TFG 420 (07.2004-07.2008)
    TFG 425 (07.2004-07.2008)
    TFG 430 (07.2004-07.2008)
    TFG 540 (07.2004-07.2008)
    TFG 545 (07.2004-07.2008)
    TFG 550 (07.2004-07.2008)

Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
    Technical Description of Components
    General Truck Data. Operational Tests / Test and Setting Values
    Truck Maintenance
    Drive System V. Combustion Engines
    Drive System V. Power Shift Transmission / Hydrostatic Drive
    System
    Brake System
    Steering
    Masts
    Hydraulic System and Diagrams
    Electric System and Wiring Diagrams
    Diesel Particle Filter (HUSS)

Operating Manual, PDF, 144 Pages
Contents:
    A Correct Use and Application of the Truck
    B Description of Truck
        1 Description of Use
        2 Description of Assemblies and Function
        2.1 Truck
        2.2 Mast
        2.3 Changes in operational requirements
        2.4 Safety devices
        3 Technical Data -- Standard Equipment
        3.1 Data tables -- DFG/TFG 316/320
        3.2 Data tables -- DFG/TFG 420--430
        3.3 Data tables -- DFG/TFG 540--550
        4 Labels and Plates
        4.1 Truck Rating Plate
        4.2 Load diagrams
    C Transportation and Commissioning
        1 Transportation
        2 Commissioning
    D Truck Refuelling
        1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
        2 Filling with Diesel Fuel
        3 Changing the Gas Bottle
        4 Trucks fitted with Twin--Gas Bottles
    E Operation
        1 Safety Regulations Governing the Operation of the Forklift Truck
        2 Description of Drivers Controls and Display Elements
        3 Checks and Activities Before Daily Use
        4 Using the Truck
        4.1 Start Process TFG
        4.2 Start Process DFG
        4.3 Fault Displays during Operation
        5 Operation of the Forklift Truck
        5.1 Safety regulations applicable when operating the truck
        5.2 Driving
        5.3 Steering
        5.4 Braking
        5.5 Operating the Mast and Attachments
        5.6 Picking Up, Transporting and Setting Down Load Units
        5.7 Instructions for the use of restraint belts
        5.8 Parking the Truck Safely
        5.9 Engine housing and service covers
        5.10 Towing
        5.11 Towing Trailers
        5.12 Trailer loads
        6 Fault Locating Operations
    F Truck Maintenance
        1 Operational Safety and Environmental Protection
        2 Safety Regulations Applicable to Truck Maintenance
        3 Servicing and Inspection
        4 Maintenance Check-list DFG/TFG
        5 Maintenance Check-list DFG
        6 Maintenance Check-list TFG
        7 Coolant Specification
        8 Lubricant Specifications
        9 Fuel specification -- DFG
        10 Lubrication Chart
        10.1 Lubrication Diagram -- DFG/TFG 316--430
        10.2 Lubrication Diagram -- DFG/TFG 540--550
        11 Description of Maintenance and Repair Work
        11.1 Preparing the Truck for Maintenance and Repair Work
        11.2 Engine Maintenance TFG 316/320
        11.3 Engine Maintenance DFG 316/320
        11.4 Engine Maintenance TFG 420--430
        11.5 Engine Maintenance DFG 420--430
        11.6 Engine Maintenance TFG 540--550
        11.7 Engine Maintenance DFG 540--550
        11.8 Check Coolant Concentration
        11.9 Clean/Change Air Filter Cartridge
        11.10 Transmission unit -- DFG/TFG 316/320
        11.11 Transmission unit -- DFG/TFG 420--430
        11.12 Transmission unit -- DFG/TFG 540--550
        11.13 Brakes
        11.14 Change Wheels
        11.15 Hydraulic System
        11.16 Electrical System
        12 Exhaust System
        13 Decommissioning
        14 Inspection
        14.1 Safety checks to be performed at regular intervals and following any untoward incidents (D: Accident prevention check according to BGV D27)
        15 Storage
        16 Disposal
    Appendix for Diesel Engine Exhaust Gas Filter -- STX Type
        1 Introduction
        2 Regeneration