This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English Format: PDF, 104 pages
Covered models: H25T H30T
Contents: Foreword Approved applications Technical note Truck takeover Description Type plates Technical data Noise emission value Technical description Engine Hydraulic system Operation Brakes Steering Electrical system General view Controls and indicators Composite instrument Beginning operation Safety rules Important safety information Handling fuels and lubricants Accident prevention check Operation of industrial trucks in the plant area Running-in instructions Experts Saftey instructions for the LPG system Checks and services before initial operation Daily checks Daily checks and servicing before operation Opening the bonnet Closing the bonnet Checking the engine oil level Visual, olfactory inspection of LPG system Check the coolant level in the expansion reservoir Changing the LP-gas bottele Fill the LPG tank Checking the tyre inflation pressure Applying, opening the seat belt Adjusting the operator seat Opening the gas cylinder or LPG tank shutoff valve Starting the engine Stopping the engine Closing the gas cylinder or LPG tank shutoff valve Malfunctions during operation Operation Driving Forward travel Reverse travel Changing the travel direction Stopping Single-pedal model Steering system Steering Braking system Service brake Parking brake Applying the parking brake Releasing the parking brake Central-lever control of lifting device and attachments . Tilting the mast forward Tilting the mast back Lifting the fork carriage Lowering the fork carriage Operating the attachments Operating the sideshift Operating the clamp Single-lever control of lifting device and attachments . Installation of additional equipment Switching on the front working lights Switching on the rear working lights Switching on the lighting Switching on the hazard warning light Turning on the front windscreen wiper Turning on the rear windscreen wiper Switching on the directional indicators Water heater Controls Fan motor fuse Operating the horn Data Logger Fuses Check the fuses, replace if necessary Before lifting a load Adjusting the fork spread Loading Travel with a load Unloading Parking the lift truck Before leaving the lift truck unattended Transport Transport with lorry or low-bed semi-trailer Hoisting the truck Hoisting the truck with a crane Hoisting the truck with the eyebolts Open-loop catalytic converter Changing wheels Trailer coupling Mast removal Towing instructions Towing Towing procedure Releasing the multiple disc brake Opening the hydraulic by-pass valve After towing Re-establishing braking power Emergency exit for trucks with rear windscreen Maintenance Taking the truck out of operation Measures before taking the truck out of operation Putting the truck back into operation General information Mast types Work on the mast and on the front part of the truck Securing the mast against tilting back Standard mast Securing the raised standard mast Duplex mast Securing the raised duplex mast Triplex mast Securing the raised triplex mast Checks and services after the first 50 service hours Inspection and maintenance schedule Inspection and maintenance as required Clean the lift truck Cleaning and spraying the mast chain Cleaning the air filter Cleaning with compressed air Renewing the safety element Checking the dust discharge valve Cleaning the prefilter Change the fandrivebelt Tensiong the drivebelt Clean and check the radiator and hydraulic oil cooler for leaks Tighten the wheel fasteners Check the tyres for damage and foreign objects Lubricate the steer axle, mast and tilt cylinder bearings Check seat belt for condition and proper operation 500-hour inspection and maintenance Check the hydraulic oil level Check the LPG system for damage and leaks with leakage spray Renew the engine oil Renew the engine oil filter Top up engine oil Check coolant strength Clean the radiator and hydraulic oil cooler Catalytic converter* Check the basic adjustment of the LPG system Check the tension and condition of the drivebelt Re-tensioning the drivebelt Check the mounting of the compact axle on the engine Check and oil the pedals, travel control and engine control linkages Check and oilother pivots and joints Clean and grease the steering axle Grease the mast and tilt cylinder bearings Clean and lubricate the sideshift, check the fasteners .. Check the CO contents in the exhaust gas Check the mounting of the engine, counterweight, overhead guard, steering axle, tilt cylinder and wheel drives for tightness Check the condition and mounting of the mast, lift chains and stops Check the pre-tension of double hoses if attachments are fitted Adjust the lift chain length Check the forks and fork quick-releases Check electric cables, cable connectors and connections for condition and tightness Battery: Check condition, electrolyte level and specific gravity Intake / exhaust valve cleance adjustment Cleaning the LPG filter Cleaning the air filter Cleaning with compressed air Adjust the ignition timing Check the spark plugs 1000-hour inspection and maintenance Check the air intake and exhaust pipes for leaks Check the engine mounting for condition and tightness Hydraulic system: Renew the pressure, suction, and breather filters Renew the pressure filter Renew the suction filter Renew the breather filter Renew the air filter element, check the vacuum switch Check the hydraulic system, compact axle, pumps, valves and lines for leaks Clean the evaporator / pressure regulator Check the LPG mixer adjustment Check the parking brake 2000-hour inspection and maintenance Renew the safety element Change the LPG filter Renew the spark plugs 3000-hourinspection and maintenance Renew the hydraulic oil Filling/adding hydraulic oil Change the higt-pressure gas hoses Renew the coolant Bleed the engine cooling system Inspection and maintenance data Fuel and oil recommendations Engine oils Oil grades Oil viscosity Hydraulic oil Lubricating grease Coolant Battery grease Chain spray LP-gas Troubleshooting guide (LP-gas engine) Troubleshooting guide (hydraulic system) Wiring diagram Wiring diagram (options) Hydraulic circuit diagram Alphabetical index Safety rules for LP-gas (excerpt) Safety precautions for transistorised ignition system