Still R70-35T, R70-40T, R70-45T LPG Forklift Truck Series R7084, R7085 R7086 Workshop Service Manual
Still R70-35T, R70-40T, R70-45T LPG Forklift Truck Series R7084, R7085 R7086 Workshop Service Manual
Original Illustrated Factory Workshop Service Manual for Still LPG Forklift Truck Models R70-35T, R70-40T, R70-45T and Series R7084, R7085, R7086
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models: R70-35T R70-40T R70-45T
Format: PDF, 228 Pages Language: English
Contents: 01. Chassis and counterweight 02. Steering Axle Technical service data Design of the steering axle Removing the steering axle Fitting the steering axle Removing the wheel hub Fitting the wheel hub Adjusting the steer angle Checking the steer angle Removing the stub axle Fitting the stub axle Greasing the axle Removing the tie rods Fitting the tie rods Removing the steering cylinder Fitting the steering cylinder 03. Gear drive Technical service data Gear drive Spur gearing with differential Fitting the gear drive Gear drive/tubular shaft Axle shaft Wheel hub 04. Wheels and tyres 06.Steering Technical service data Mode of operation Functional description Steering column Steering unit Priority valve Steering cylinder 07. Brake Technical service data Design/mode of operation of the brake Brake shoe replacement/Basic adjustment Automatic adjuster Adjusting the parking brake Pedal adjustment Turning worn brake drum 08. Electrical installations Technical service data Electrical installation Electrical components General Insulation test Instrument panel Console Lock switch Travel sender (single-pedal) Travel sender switch (single-pedal) Two-pedal control Horn Brake sender Parking brake switch Brake fluid switch Pressure transducer, hydraulic Speed sensor Tacho-alternator Alternator Starter Emergency start switch Cut-out valve Coolant temperature switch/sender Oil pressure/air cleaner/LPG pressure switch Current sensor Electric fan (V-engine) Valve solenoid Retarder Batteries Fuse base Control fuses Main current fuses Starting relay Relay tripping valve Controller, (includes) ° Travel control ° Charge equaliser ° Output stage for travel control ° Output stage for electric fan Controller renewal Instrument panel renewal Fault indication on the console (see ''''steds`Vlnfo/error lists) Circuit diagram (paper) 09. Lighting Design of lighting installation Variants Status A: Controller, distributor board Status B: Controller, relay box, distributor board Status C: Controller, 2 x relay boxes Relays Fuses Relay box Distributor board Parameterisation Parameterisation of additional electrical installation via console Combination of function blocks via console Circuit diagram lighting/additional electrical installation Status A: Status B: Status C: 10. Hydraulic system Functional description of lift and tilt hydraulics Control valve block Operation Design Design/Installation information Function diagram Function diagram Connection block Connection block Plate/Retarder Endplatte / Retarder Way valve Lift/Lower Lift/Lower Tilt/Additional hydraulics 2 Tilt/Additional hydraulics 2 Additional hydraulics 1 Additional hydraulics 1 Control valve block Cross-section reducer installation tilt/block seal Shuttle valves Sender- function/adjustment Engine - pumps speed Pressurising valve Function Checking/Disassembly Hydraulic pump Function/removal and fitting Hydraulic tank Design/Oil change/Air filter Return flow filter Function/Maintenance Oil cooler Hydraulic unions Tilt cylinder and DKO unions Pipe unions with soft seal Speeds Lift/lower/tilt Hydraulic diagram Wiring diagram Legend 11. Motor Motor type Diagram Neutral zone Position of motor terminals Connection of brush and temperature monitoring unit Checking and replacing carbon brushes Removing the motor Fitting the motor Motor disassembly Motor assembly Generator Generator type Diagram Neutral zone Position of generator terminals Checking and replacing carbon brushes Removing the generator Fitting the generator Generator disassembly Generator assembly Independent air cooling Description Brush monitoring unit Temperature monitoring General information Insulation resistance Insulation resistance measurement Turning the commutator Commutator minimum diameter Removing commutator mica 13. Pressure regulator I and II Function Pressure regulator Relief valve Pressure gauge Control valve block Cross-section reducer installation Pressure limitation additional hydraulics 1 (clamps with integrated side shift) 15. Combustion Engine Technical engine data General engine information V-belt Valve cover Rocker Valve Cylinder head General description Cylinder head Alternator Thermostat Coolant pump Fitting and removal Exhaust manifold Coolant radiator Control housing and control wheels Electronic ignition system - Description -Advance angle sensor 20-25. Mast Group 20 Technical service data Mast removal Telescopic mast Niho mast Triple mast Carriage stop/Chain adjustment Support roller replacement Lift cylinder Lowering brake valve Hose failure safety device End position damping Group 22 Fork carriage removal Support roller replacement Group 25 Tilt cylinder disassembly Tilt cylinder assembly Mast tilt