Linde H50, H60, H70, H80 D/T Diesel/LPG Forklift Truck 396 Series Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde LPG and Diesel Forklift Truck Type 396 Models H50D, H60D, H70D, H80D, H50T, H60T, H70T, H80T .

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   H50D
   H50T
   H60D
   H60T
   H70D
   H70T
   H80D
   H80T

Format: ZIP, Containing:
   Service Training, PDF, 453 Pages
   Circuit Diagrams for Diesel Trucks, PDF, 95 Pages
   Circuit Diagrams for LPG Trucks, PDF, 95 Pages

Language: English

All files are printable.

Contents:
   0. Product information
    Diagnostics
    LTC basic structure
    Overview
    Canbox
    Software update for Canbox
    Pathfinder
    Starting the diagnosis program
    Guided diagnosis
    Load controller
    Log file
    Code lists
    Error code display
   1. Engine
    LPG engine
    Description of the drive
    Engine technical data
    Engine block
    V-ribbed belt ° removal and installation
    Checking the compression pressure
    Cylinder head ° removal and installation
    Checking and adjusting the timing
    Removing and refitting the cylinder head cover
    Checking hydraulic bucket tappets
    Camshaft- removal and installation
    Cooling
    Engine cooling system
    Coolant -draining and filling
    Coolant regulator housing assembly and disassembly
    Engine electrics
    Three-phase alternator
    Electronic ignition system ° overview
    LPG system
    Safety guidelines for LPG (extract)
    Basic rules when working with LPG
    Sealing plastic pipe unions
    Functions
    LPG system -functions
    Shut-down due to lack of gas
    Evaporator -functions
    Mixer -functions
    Basic settings for the LPG system
    Revolution control
    LPG shut-off valve
    LPG truck with a lambda control system
    396-series lambda control system
    Exhaust gases -composition
    Lambda control system
    Leakage test on LPG system
    Diesel engine
    Description of the drive motor
    Technical engine data, H50/60/70/80 D, H80-900 D, H80-1100 D
    Fluid circuits
    Bosch EDC electronic engine management
    Deutz Common Rail System (DCR)
    Sensors
    Coolant temperature sensor 0B1
    Camshaft engine speed sensor 0B2
    Crankshaft engine speed sensor 0B3
    Checking the charge air pressure and charge air temperature sensor 0B4
    MPROP fuel metering unit 0B5
    Fuel pressure /Common Rail sensor 0B6
    Engine oil pressure sensor 0B7
    Fuel low pressure sensor 0B8
    Fuel supply
    Fuel injector- removal and installation
    Fuel delivery pump - removal and installation (V-ribbed belt drive)
    High-pressure pump (installation position A) - removal and installation
    High-pressure pump (installation position B) - removal and installation
    MPROP fuel metering unit- removal and installation
    Rail - removal and installation
    Rail pressure sensor- removal and installation
    Rail pressure relief valve - removal and installation
    Engine block
    Cylinder head - removal and installation
    Fitting the rocker lever supports
    Cylinder head -checking the compression pressure
    Adjusting the valve clearance
    Exhaust turbocharger- removal and installation
    Cooling
    Coolant pump - removal and installation (V-ribbed belt drive)
    Coolant temperature sensor- removal and installation
    Coolant thermostat- removal and installation
    Checking the coolant thermostat
    Special tool for the Deutz engine
   2. Gearbox
    Description of the gearbox
    Technical dates for traction drive
    Hydrostatic traction drive
    Schematic view of the drive
    Explanation of the hydrostatic transmission function
    Accelerator
    Accelerator settings
    Brake shaft on the accelerator
    Symmetry of the accelerator -Start of rotation of the drive wheels
    Pressure differential Ap/maximum swivel angle of the HPV
    Start of rotation of drive wheels
    Power limiter
    Power limitation (control block N)
    Oil motors -circuit and housing flushing
    Servo cover adjustment ° function characteristics
    Remote control - servo cover
    Adjusting the hydraulic zero position
    Reducing the driving speed
    Speed reversing block -description
    Speed reversing block -setting
    Hydraulic braking
    Hydraulic braking
    Retarder valve function
    HMV 105 oil motors function
    Qmin valve of the oil motors
    Exhaust valve 1Y9 (dual pedal) and 1Y8/1Y9 (single pedal)
    Towing regulations
    Troubleshooting
    Circuit diagram for troubleshooting
    Overview of measuring points and positions of valves
    Special tools required for the measurements
    Measuring pressures and wheel speeds
    Explanation oftroubleshooting
    Hydraulic parking brake
    Pressure consistency and start of regulation
    Checking the hydrostatic drive unit
    Hydraulic primary and secondary adjustment - checking and adjustment regulations
    HPV 1 05/75 pump unit
    Sealing the pump unit
    GR80 -12 reduction gearbox
    Drive wheel unit
    Carrying out repairs to multi-disc brake
    Repairing the reduction gearbox GR 80-12
   3. Chassis, bodywork and fittings
    Overhead guard
    Overhead guard -torsion support
    Chassis
    Instructions for working with gas springs
   4. Chassis frame
    Steering system
    Steering system - functional description
    304 series steering axle
    Description of function
    Removing the steering axle
    Installing the steering axle
    Repairsto the steering axle
    Changing the wheel bearings
    Axle stub -removal and installation
    Steering cylinder
    Steering cylinder- removal and installation
    Steering cylinder- changing seals
    Adjusting the steering stop
    Brake system
    Parking brake
    Pipe assembly at the multi-disc brake
   5. Controls
    Pedals
    Setting the travel and brake control
    Joysticks
    Joystick variants
    Functional description
    Replacement
   6. Electrics / Electronics
    General
    Safety instructions for electrical equipment
    EMC - Electromagnetic compatibility
    CAN bus
    CAN bus connection assembly X15
    Electrostatic charging
    Marking components in electrical circuit diagrams
    Central electrical system
    Linde Truck Control (LTC)
    Arrangement of relays and fuses -left step
    Arrangement of relays and fuses for basic equipment and special equipment
    Arrangement of the console to truck adaptor connectors
    Display unit until 06/2010
    Display unit
    Checks
    Testing the electronic controllers and components
    Testing the LTC (vehicle and lift controller)
    Checking wiring harness
    Testing sensors
    Testing the indicator unit
   7. Hydraulic system
    Functional description of the control valve
    Overview
    Working hydraulic circuit diagram
    Functional description
    Pressure relief valves
    DepressurisationAuxiliary hydraulics 1and 2
    Pump / control valve hose layout
    Hose layout of control pressure supply
    Cleaning work on the Linde control valve - cast valve
    Cleaning work on the Linde control valve - multi-layer valve
    Tilt cylinders
    Tilt cylinder -removing, installing, adjusting
    Tilt cylinder - piston rod
    Hose pulley
    General
    Removing and installing the hose pulley
    Releasing the tension on the hose pulley
    Changing the hose line on the 4-way hose reel
    Disposal of springs
   8. Load lift system
    Lift mast
    Functional description
    Setting the tilt angle sensor
    Line break safety device in triplex mast

   Annex
   10. Circuit diagrams
    Hydraulic circuit diagrams
    Traction, working and steering hydraulics
    Electronic circuit diagram
    Basic equipment for diesel sheet 1
    Basic equipment for diesel sheet 2
    Basic equipment for diesel sheet 3
    LPG basic equipment sheet 1
    Basic equipment for LPG sheet 2
    Basic equipment for LPG sheet 3
    Special equipment sheet 1 - Seat heater, lighting, direction indicator system, brake light
    Special equipment sheet 2 - Rear window heating, windscreen wiper
    Special equipment sheet 3 - heating system, 12V socket
    Special equipment sheet 4 ° heating system with air conditioning
    Special equipment sheet 5 ° particulate filter
    Special equipment sheet 6 -Higher lighting, working spotlights
    Special equipment sheet 7 - Truck data management, radio, interior light
    Special equipment sheet 8 - Hazard warning system for reverse travel, truck deactivation, lift mast positioning
    Special equipment sheet 9 - flashing beacon/rotating beacon, reversing signal, LPG volume display for volumetricfilling, hydraulic oil microfilter indicator
    Special equipment sheet 1 0 - Single lever locked for single auxiliary hydraulics, fourth auxiliary hydraulics
    Special equipment sheet 11- Single lever locked for double auxiliary hydraulics