Linde H20D, H25D, H30D Explosion Protected Diesel Forklift Truck 351-05 series Original Instructions

Illustrated Factory Original Instructions (Operators Manual) for Linde Explosion Protected Forklift Trucks 351-05 series, Models H20D-05, H25D-05, H30D-05

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 159 pages

Covered models:
   H20D Ex
   H25D Ex
   H30D Ex

Contents:
   1 Introduction
      Your truck
      Intended use
      Impermissible use
      Basic information on explosion protection
      Description of use and climatic conditions
      Symbols used
      Technical description
      Receivingthe industrial truck
      Legal requirements for placing on the market
   2 Safety
      Safety regulations
      Residual risks
      Stability
      In the case of tip-over
      Handling consumables
      Qualified person
      Regulations
   3 Overview
      Identification plates
      Overview
      Operating devices
      Display unit
   4 Operation
      Running-in instructions
      Service plan before initial commissioning
      Pre-shift checks
      Overview of tests
      Opening the engine cover
      Checking the fuel level
      Refuelling
      Checking the engine oil level
      Checking the tyre pressure
      Applying the seat belt
      Adjusting the operator seat
      Dual-pedal operation
      Starting the motor
      Cold start
      Switching off the motor
      Malfunctions during operation
      Traction
      Single-pedal operation
      Starting the motor
      Cold start
      Switching off the motor
      Malfunctions during operation
      Traction
      Steering
      Service brake
      Parking brake
      Lifting device and attachments (central-lever control)
      Lifting device and attachments (single-lever control)
      Operating the switch panel
      Heating system
      Working with a load
      Before lifting a load
      Adjusting the fork spread
      Loading
      Travel with a load
      Unloading
      Before leaving the truck
      Trailer coupling
      Loading/transporting
      Transport with lorry or low-bed semi-trailer
      Hoistingthe truck with a crane
   5 Maintenance
      General information
      Work on the mast and on the front part of the truck
      Inspection and maintenance data
      Recommendationsfor consumables
      Inspection and maintenance overview
      50-hour service plan
      250-hour service plan
      500-hour service plan
      1000-hour service plan
      1500-hour service plan
      3000-hour service plan
      5000-hour service plan
      6000-hour service plan
      15000-hour service plan
      Service plan according to time
      Engine
      Cleaning the air filter
      Renewing the safety element (option)
      Checking the dust discharge valve
      Cleaning the pre-filter (option)
      Regenerating the particulate filter
      Checking the coolant level
      Clean and check the radiator and hydraulic oil cooler for leaks
      Draining the fuel system water trap
      Changing the engine oil
      Changing the fuel filter
      Renew the engine oil filter cartridge
      Renew the fuel system water pre-separator
      Bleeding the fuel system
      Checkthemountingofthecompactaxleattheengine
      Changing the air filter element, checking the vacuum-operated switch
      Check the engine mounting for condition and tightness
      Checking the air intake and exhaust pipes for leaks
      Checking    the V-belt
      Tightening the V-belt
      Renew the V-belt
      Renew the engine mountings
      Chassis, bodywork and fittings
      Cleaning the forklift truck
      Check seat belt for condition and proper operation
      Check the mounting of the engine, counterweight, overhead    guard, steering axle, tilt
      cylinder and wheel drives for tightness
      Check and oil other pivots and joints
      Chassis frame
      Changing wheels
      Tighten the wheel fasteners
      Checking the tyres for damage and foreign objects
      Lubricate the steer axle, mast and tilt cylinder bearings
      Cleaning and lubricating the steering axle
      Operating devices
      Check and oil the pedals, travel control and engine control linkages
      Check the parking brake handle and cable
      Check the parking brake
      Electrics
      Checking electric cables and connections for condition and tightness
      Checking the condition of pressure-tight housings
      Battery: condition check
      Hydraulics
      Checking the hydraulic oil level
      Check the pre-tension of double hoses if attachments are fitted
      Check the hydraulic system, compact axle, pumps, valves and lines for leaks
      Renew the pressure filter
      Renew the suction filter
      Changing the breather filter
      Changing the hydraulic oil
      Load lift system
      Grease the mast and tilt cylinder bearings   
      Cleaning and spraying the mast chain
      Clean and lubricate the sideshift (option), check the fasteners
      Checking the load fork
      Check the mast, lift chains and stops for condition, mounting and operation
      Adjust the lift chain length (standard mast)
      Adjusttheliftchainlength(DuplexandTriplexmasts)
      Troubleshooting
      Fuses
      Emergency exit for trucks with rear windscreen
      Towing instructions
      Taking the truck out of operation
      Troubleshooting guide (diesel engine)
      Troubleshooting guide (hydraulic system)
   6 Technical data
      Technical data
      Load diagrams and lift mast data
      Noise emission levels