Jungheinrich DFG/TFG 16AK/20AK/20BK/25BK/30BK/40CK/45CK/50CK Forklift Truck Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Forklift Trucks Models DFG16AK, DFG20AK, DFG20BK, DFG25BK, DFG30BK, DFG40CK, DFG45CK, DFG50CK, TFG16AK, TFG20AK, TFG20BK, TFG25BK, TFG30BK, TFG40CK, TFG45CK, TFG50CK

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    DFG 16AK (05.1997-07.2004)
    DFG 20AK (05.1997-07.2004)
    DFG 20BK (05.1997-07.2004)
    DFG 25BK (05.1997-07.2004)
    DFG 30BK (05.1997-07.2004)
    DFG 40CK (05.1997-07.2004)
    DFG 45CK (05.1997-07.2004)
    DFG 50CK (05.1997-07.2004)
    TFG 16AK (05.1997-07.2004)
    TFG 20AK (05.1997-07.2004)
    TFG 20BK (05.1997-07.2004)
    TFG 25BK (05.1997-07.2004)
    TFG 30BK (05.1997-07.2004)
    TFG 40CK (05.1997-07.2004)
    TFG 45CK (05.1997-07.2004)
    TFG 50CK (05.1997-07.2004)

Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
    Technical Description of Components
    General Truck Data. Operational Tests / Test and Setting Values
    Truck Maintenance
    Drive System V. Combustion Engines
    Drive System V. Power Shift Transmission / Hydrostatic Drive
    System
    Brake System
    Steering
    Masts
    Hydraulic System and Diagrams
    Electric System and Wiring Diagrams
    Diesel Particle Filter (HUSS)

Operating Manual, PDF, 142 Pages
Contents:
    A Correct Use and Application of the Truck
    B Description of Truck
        1 Description of Use
        2 Description of Assemblies and Function
            2.1 Truck
            2.2 Mast
            2.3 Changes in operational requirements
            2.4 Safety devices
        3 Technical Data -- Standard Equipment
            3.1 Data tables -- DFG/TFG 16/20 AK
            3.2 Data tables -- DFG/TFG 20--30 BK
            3.3 Data tables -- DFG/TFG 40--50 CK
        4 Labels and Plates
            4.1 Truck Rating Plate
            4.2 Load diagrams
    C Transportation and Commissioning
        1 Transportation
        2 Commissioning
    D Truck Refuelling
        1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
        2 Filling with Diesel Fuel
        3 Changing the Gas Bottle
E Operation
    1 Safety Regulations Governing the Operation of the Forklift Truck
    2 Description of Drivers Controls and Display Elements
    3 Checks and Activities Before Daily Use
    4 Using the Truck
    4.1 Start Process TFG
    4.2 Start Process DFG
    4.3 Fault Displays during Operation
    5 Operation of the Forklift Truck
    5.1 Safety regulations applicable when operating the truck
    5.2 Driving
    5.3 Steering
    5.4 Braking
    5.5 Operating the Mast and Attachments
    5.6 Picking Up, Transporting and Setting Down Load Units
    5.7 Instructions for the use of restraint belts
    5.8 Parking the Truck Safely
    5.9 Engine housing and service covers
    5.10 Towing
    5.11 Towing Trailers
    5.12 Trailer loads
    6 Fault Locating Operations
F Truck Maintenance
    1 Operational Safety and Environmental Protection
    2 Safety Regulations Applicable to Truck Maintenance
    3 Servicing and Inspection
    4 Maintenance Check-list DFG/TFG
    5 Maintenance Check-list DFG
    6 Maintenance Check-list TFG
    7 Coolant Specification
    8 Lubricant Specifications
    9 Fuel specification -- DFG
    10 Lubrication Chart
    10.1 Lubrication Diagram -- DFG/TFG 16--50 AS/BS/CS
    11 Description of Maintenance and Repair Work
    11.1 Preparing the Truck for Maintenance and Repair Work
    11.2 Engine Maintenance TFG 16/20 AS
    11.3 Engine Maintenance DFG 16/20 AS
    11.4 Engine Maintenance TFG 20--30 BS
    11.5 Engine Maintenance DFG 20--30 BS
    11.6 Engine Maintenance TFG 40--50 CS
    11.7 Engine Maintenance DFG 40--50 CS
    11.8 Check Coolant Concentration
    11.9 Clean/Change Air Filter Cartridge
    11.10 Brakes
    11.11 Change Wheels
    11.12 Hydraulic System
    11.13 Electrical System
    11.14 Switch Gear and Control Potentiometers
    12 Exhaust System
    13 Decommissioning
    14 Inspection
    14.1 Safety checks to be performed at regular intervals and following any untoward incidents (D: Accident prevention check according to BGV D27)
    15 Storage
    16 Disposal
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type
    1 Introduction
    2 Regeneration