Still RX70-22, RX70-25, RX70-30, RX70-35 Forklift Truck Ser.7321-7330 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Still Diesel Forklift Trucks Models RX70-22, RX70-25, RX70-30, RX70-35 Series 7321, 7322, 7323, 7324, 7329,7330 And LPG Forklift Trucks Models RX70-22T, RX70-25T, RX70-30T, RX70-35T Series 7325, 7326, 7327, 7328

Electrical Circuit Diagram are Included!!!

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
   RX70-22
   RX70-25
   RX70-30
   RX70-35
   RX70-22T
   RX70-25T
   RX70-30T
   RX70-35T

Format: PDF, 378 Pages
Language: English

Contents:
00. Product information
Foreword
About RX70 2.2t - 3.5t
Safety instructions
Working on live electrical components
Working on Hybrid components
Jacking up the front of the truck
Jacking up the rear of the truck
Securing the fork carriage
Maintenance
Maintenance instructions
Maintenance ° 1000 hours/annually
Maintenance ° 3000 hours/every six months
Diagnostics
Measuring and testing equipment
Special tool
Standard torques
11. Electric motor
Traction motor
General technical data
Electrical connections
Traction drive
Traction motor
Speed sensor
Pin sensor
Temperature sensor
Temperature sensor KTY84
Alternator
General technical data
Alternator
Alternator removal-installation
12. Internal combustion engine
Internal combustion engine
Engine
Engine unit Removal and installation
Starter ring gear
Starter motor
Alternator
Alternator monitoring
Diesel engine
General technical data VW1.9ISDI
General technical data VW1.9ITDI
Diesel engine VW 1.91SDI/TDI
Engine control unit VW 1.91SDI/TDI
General technical data VW 2.OITDI
Diesel engine VW2.0ITDI
LPG engine
General technical data VW2.0ISPI
VW LPG -2.0 litre BEF
Engine control unit VW 2.01 SPI
13. Combustion engine ° attachments
Air intake /filter
Air intake
Air filter
Cooling system
Cooling circuit
Coolant
Checking, topping up and changing the coolant
Radiator system
Radiator Removal and installation
Fan wheel rotor -fan motor
Diesel fuel system
Fuel system
Fuel filter
Low fuel warning threshold
LPG system
LPG system
Impco components
Evaporator function -gas mixer
Suction module
0B6 MAP/MAT sensor
Chassis module
Actuator unit
Gas shut-off valve unit
Gas shut-off valve monitoring
Shut-down due to lack of gas
Maintenance and test specifications
Testing CO level in exhaust gases
Servicing the LPG filter
Servicing the 30-bar excess pressure safety device
Evaporator- maintenance
Checking the evaporator for leaks
High-pressure relief valve - 1.7 bar
LPG cylinder/tank
LPG cylinder
14. Combustion engine ° exhaust system
Exhaust system -diesel
Exhaust system
Exhaust system -particle filter
General technical data - Eberspacher
Structure of the Eberspacher particle filter
7.5 kW Eberspacher particle filter
Regeneration
Maintenance instructions
Exhaust system ° LPG
Lambda control system
Lambda sensor
Three-way catalytic converter
22. Mechanical drive axle
Wheel drive
Wheel drive
Power unit
General technical data Carraro 8.30
Drive axle
Removal and installation of the drive axle
Differential gearbox
31. Chassis
Chassis
Floorplate
Counterweight
Counterweight
34. Driver`s compartment
Hood° covering ° insulation
Motor hood
42. Steering system
Hydraulic steering
General technical data
Steering system
Steering ° error detection
Steering unit
Priority valve
Steering wheel and steering column
Steering column
Steering axle
General technical data
Swing axle
Swing axle Removal and installation
Wheel hub
Steering angle
Tie rod
Axle stub
49. Brake system
Hydraulic service brake
Service brake
Brake sensor 1B2
Parking brake
Parking brake switch 1 S3
Parking brake
50. Operating devices
Single pedal
Accelerator -single-pedal
Dual pedal
Accelerator ° dual pedal
Operating devices
Hand lever
Joystick
Joystick operation
Generation 2 mini-lever
Generation 2 mini-leverActuation
Tip switch
Generation 1 mini-lever
Axle assignment
Direction indicator module (Fabli)
56. Display elements
Operating console
Drive direction turn indicator display
Display
Display operating unit (ABE 1) Generation 1
ABE 1 Installation and removal
Display operating unit (ABE 2) Generation 2
ABE 2 Installation and removal
60. Electrics/Electronics
General
General technical data
Overview of the controllers
Overview of electrical components
Software compatibility
PAN process
Parameter management
Error ring buffer
Insulation measurement
Hybrid component insulation measurements
Traction motortemperature monitoring
Drive mode ° driving behaviour Availability
Driving mode ° driving behaviour Description
Blue-Q = IQ
Wiring
CAN bus connections
Electrical system
Fuse box
Fuses
Relays
Sensor system
Vertical lift mast position
Tilt angle sensor 7B46
Tilt angle sensor parameters
Installation of the vertical lift mast position
Load measurement
Load measurement pressure sensor
Other components
Option board
CAN-Power-Port (CPP)
CPP 1/CPP 3
CPP2/CPP4
CPP2B
Soot CPP (CPP5)
Relay-Power-Port
64. Electronic controllers
Truck control unit
Truck Control Unit (TCU)
Truck Contrail Unit (TCU) Removal and installation
Converters
Inverter
Hybrid I converter
ConvertersRemoval and installation
Brake resistor
Hybrid components
Hybrid Ifunction
DC/DC converter
DC/DC converter Removal and installation
Storage module ° energy accumulators
Storage module Removal and installation
Forced ventilation
69. Batteries and accessories
Starter battery
Starter battery
70. Hydraulics
General
General technical data
Lifting operating speeds
Tilting operating speeds
Lowering operating speeds
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Depressurising the hydraulics
Basic hydraulics
Basic hydraulics
Fan motor control unit
Fan control valve
Steering hydraulics
Operating hydraulics
Variable displacement pump
Hybrid I variable displacement pump
Pump regulator
Variable pumpRemoval and installation
Hydraulictank
Hydraulic oil
Return filter
Breather
Suction filter
High-pressure filter
Conical nipple fittings (CNF)
Bolted joint
71. Operating hydraulics
Tilt cylinder
Mast tilt
Tilt cylinder Removal and installation
Changing the set of seals 2200 -5000 kg
Additional hydraulics
Attachments
Second operating function for attachments
Clamp locking mechanism for hand levers
76. Valves
Hand lever
General technical data
Hand lever valve block
Valve block Removal / installation
Directional control valve block
Check valve for hydraulics blocking function
Hydraulic transmitter
Servo hydraulics
General technical data
Servo hydraulics valve block
Directional control valve block
Directional control valve function Lifting
Directional control valve function Lowering
81. Lift mast
Lift mast
General technical data
Telescopic lift mast
NiHo lift mast
Triple mast
Lift mast ° removal
Lift mast° installation
Load chains
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Adjusting the load chains NiHo lift mast
Outer load chain Triple mast
Middle load chain Triple mast
End position cushioning
End position damping of outer cylinder
Middle cylinder end dampener
Line breakage protection
Hose safety valve of triplex mast
Shock valve installation positions
Lift cylinders
Lift jack
Outer cylinder
Centre cylinder
Cylinder head
Rollers/supporting rollers
Support roller clearance
84. Load support
Fork carriage
Fork carriage
Roller
Annex
X Circuit diagrams
Hydraulics
Hand lever until 12/2009
Hand lever from 01/2010
Servo hydraulics