Linde HT25D, HT30D Forklift Truck 1218 Series Operating Instructions and Circuit Diagrams

Original Illustrated Factory Operating Instructions (User Manual) and Electrical+Hydraulic Schematic Diagrams for Linde Diesel Forklift Truck Type 1218 Models HT25D, HT30D.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   HT25D
   HT30D

All files are printable

Format: ZIP, included files:
   Operating Instructions, PDF, 147 Pages
   Schematic Diagram, PDF, 11 pages

Language: English

Contents:
   1. Introduction
    Introduction
    Intended use
    Impermissible use
    Description of use and climatic conditions
    Symbols used
    DESCRIPTION
   2. Safety
    Safety guidelines
    Residual risks
    Stability
    In the case of tip-over
    Handling consumables
    Competent person
    Regulations
    Fit attachments
    Manually lowering the load forks
   3. Overview
    Identification plates
    General view
    Controller and panel
    Instrument cluster
   4. Operation
    Instructions for running-in
    Pre-shift checks
    Daily checks
    Mounting/dismounting
    Seat belt status and performance checks
    Checking condition and performance
    Adjustment of the driver`s seat*
    Seat belt*
    Seat belt*
    Horn operation
    Adjusting the steering column
    Starting the engine
    Starting the engine
    Engine shutdown
    Driving
    Driving
    Forward
    Reversing
    Changing the drive direction
    Inching control
    Starting on an incline
    Parking
    Steering system
    Brake system
    Lifting devices and attachments
    Operating the lifting device
    Operating attachments
    Transport
    Load centre distance and load capacity
    Load rating plate
    Picking up a load
    Adjusting the fork spacing
    Loading
    Driving with a load
    Unloading
    Tow coupling
    Before exiting the truck
    Truck transport
    Use a truck or flatbed trailer to carry the forklift truck
    Lifting the truck with a crane
    Truck storage
    Measures to be taken prior to truck storage
    Resuming use of the forklift truck
   5. Maintenance
    Summary
    General information
    Pre-service preparatory work
    Recommended fuels and oils
    Periodic checks and maintenance
    100-hour service plan
    500-hour service plan
    1000-hour service plan
    3000-hour service plan
    Preparations
    Cleaning the truck
    Engine
    Changing the engine oil
    Check the engine oil level
    Changing the engine oil filter
    Replacing the fuel filter/water trap
    Changing the fuel pre-filter*
    Change air filter insert, check the vacuum switch
    Cleaning the air filter insert
    Emptying the fuel filter/water trap
    Charging the fuel system
    Adjusting the valve clearance/rocker arm
    Checking the leak resistance of the intake and exhaust pipes
    Cleaning and inspecting the injector
    Checking and adjusting the lever control gear and engine idling regulator
    Checking and adjusting the radiator fan V-belt
    Replacing the radiator fan V-belt (when necessary)
    Checking the condition and fastening of the engine mounts
    Checking or replacing the hoses of the fuel system and cooling system
    Cooling system
    Checking and cleaning the cooling fins
    Changing the coolant
    Checking the coolant level
    Transmission system
    Replacing the fine hydraulic transmission oil filter
    Changing the hydraulic transmission crude oil filter
    Cleaning the hydraulic transmission crude oil filter
    Changingtheoilofthehydraulictransmissiongear
    Checking the oil level of the hydraulic transmission
    Changing the drive axle gearbox oil
    Checking the drive axle gearbox oil
    Lubricate the conical roller bearings of the drive axle
    Checking and adjusting the operating clearance of the self-adjusting brake apparatus
    Steering axle and wheels
    Cleaning and lubricating the steering axle
    Checking the tyres for damage and foreign matter
    Checking tyre inflation pressure
    Tighten the tyre nuts
    Chassis frame
    Check the lap seat belt for condition and correct operation
    Checking the installation of the engine, hydraulic transmission and drive axle
    Checking the fastening of the engine bracket, overhead guard, tilt cylinder, steering axle and wheel drive
    Control system
    Checking the operation of the parking brake
    Checking that the driving brake is operating normally
    Checking that the inching controls are operating normally
    Checking the driving brake and adjusting if necessary
    Check the brake fluid level
    Replacing the brake fluid
    Using heat-resistant lubricating grease to lubricate the automatic regulator threads and sliding bush (non-mandatory)
    Electrics
    Checking battery charging status
    Checking the condition and tightness of cables and connections
    Check fuses
    Hydraulics
    Changing the intake oil filter
    Replacing the return oil filter
    Replacing the respirator
    Change hydraulic oil
    Checking the hydraulic oil level
    Checking the leak resistance of the hydraulics, drive axle, variable speed transmission and line (visual inspection)
    Checking the preload of the double hoses (if equipped with attachments)
    Load lifting system
    Cleaning and lubricating the sideshift forks* and checking connections
    Checking the fork arms and the fork arm quick release apparatus
    Checking the operation and installation of the lift mast, lifting chain and limit block .
    Lubricate the lift mast and chains with chain spray
    Lubricating the lift mast and tilt cylinder bearings
    Adjusting the length of the lift chains, and lubricating using chain spray
   6. Technical datasheet
    Technical datasheet HT25D
    Technical datasheet HT30D
    Lift mast parameter table