Original Illustrated Factory Operating and Maintenance Instructions for Still Diesel Forklift Trucks Models RX70-16, RX70-18, RX70-20; Series R7311, R7312, R7313
Operating Instructions for Still Trucks, contains high quality images, and instructions to help you to matter of handling them safely and maintaining their functionality. Document is Printable, without restictions, and contains Searchable Text
Covered models: RX70-16 RX70-18 RX70-20
Format: PDF, 338 Pages Language: English
Contents: 1 Foreword Your truck General CE labelling EC declaration of conformity in accordance with Machinery Directive Information about documentation Documentation scope Issue date and currentness of manual Copyright and trademark rights Explanation of information symbols used Explanation of the cross-references Definition of directions Schematic views Environmental considerations Packaging Disposal of components and batteries 2 Introduction Use of truck Proper usage Proper use during towing Impermissible use Place of use Using working platforms Residual risk Residual dangers, residual risks Special risks associated with using the truck and attachments Overview of hazards and countermeasures Dangerto employees Safety Definition of terms used for responsible persons Operating company Specialist Drivers Essentials for safe operation Insurance cover on company premises Changes and retrofitting Changes to the overhead guard and roof loads Warning regarding non-original parts Damage, defects and misuse of safety systems Tyres Medical equipment Exercise caution when handling gas springs and accumulators Safety inspections Regular safety inspection of the truck Checking the diesel engine emissions Trucks with particle filters Insulation testing Safety regulations when handling consumables Permissible consumables Oils Hydraulic fluid Battery acid Diesel fuel Coolant Disposal of consumables Emissions 4 Overviews General view General view of driver`s compartment Operating and display elements Display operating unit Operating devices for hydraulic and traction functions Single mini-lever Duplicate mini-lever Three-way mini-lever Four-way mini-lever Joystick Fingertip Identification points Overview Nameplate Production number StVZO (Road Traffic Licensing Regulations) information Equipment Standard equipment and variants Attachments Accessories overview 5 Operation Checks and operations prior to commissioning Visual inspections Filling the washer system Checking the condition of the wheels and tyres Checking coolant level Checking the engine oil level Adjusting the MSG 65/MSG 75 driver`s seat Adjusting the armrest Adjusting the joystick armrest (variant) Adjusting the steering column Commissioning Climbing in and out of the truck Shelves and cup holders Unlocking the emergency off switch Switching on the key switch FleetManager PIN code (variant) Operating the signal horn Seat belt Using the driver`s cab Starting the engine Checking the brake system for correct function Checking the steering system for correct function Checking the emergency off function Setting the drive programs Zero adjustment of the load measurement (variant) Checking the vertical lift mast position (variant) for correct function Driving Safety regulations when driving Driveways Selecting the drive direction Actuating the drive direction switch, mini-lever version Actuating the drive direction switch, joystick version Actuating the drive direction switch, fingertip version Starting to drive Starting drive mode, dual-pedal version (variant) Operating the service brake Parking brake Actuating the mechanical parking brake Actuating the electric parking brake Manual operation of the electric parking brake Steering Lifting Lifting system variants Automatic lift cut out (variant) Vertical lift mast position (variant) Types of lift mast Malfunctions during lifting mode Lifting system operating devices Hydraulic blocking function Single mini-lever lifting system Duplicate mini-lever lifting system Triple mini-lever lifting system Quadruple mini-lever lifting system Joystick lifting system Fingertip lifting system Changing the fork arms Fork extension (variant) Operation with reversible fork arms (variant) Deactivating the lift height restriction Working with loads Safety regulations when handing loads Before taking up load Load measurement (variant) Picking up loads Danger area Transporting pallets Transport of swinging loads Load pick up Transporting loads Setting down loads Driving on ascending and descending slopes Driving on lifts Driving on loading bridges Working with attachments Fitting attachments Depressurising the hydraulic system General instructions for controlling attachments Controlling attachments with the duplicate mini-lever Controlling attachments using the duplicate mini-lever and the 5th function Controlling attachments using a triple mini-lever Controlling attachments using the triple mini-lever and the 5th function Controlling attachments using a quadruple mini-lever Controlling attachments using the quadruple mini-lever and the 5th function Controlling attachments using the joystick Controlling the attachments with the fingertip Controlling attachments with the fingertip and 5th function Clamp locking mechanism (variant) Taking up a load using attachments Operation of additional equipment Switching lighting on and off Switching the rotating beacon on and off Switching the hazard warning system on and off Switching direction indicators on and off Switching the double working spotlights on and off Operating the windscreen wiper/washer FleetManager (variant) Accident recorder (variant) Cruise control (variant) Cab operation Opening the cab door Closing the cab door Opening the side windows Closing the side windows Operating the interior lighting Operating the rear window heating Radio (variant) Heating system Trailer operation Towed load Manual tow coupling Automatic tow coupling Towing trailers Operation of the display operating unit Displays Adjusting and changing the displays Setting the date or time Resetting the daily kilometres and daily operating hours Setting the language Configuring Blue-Q efficiency mode Accident recorder (variant) Additional settings Blue-Q efficiency mode Functional description Effects on additional consumers Switching efficiency mode Blue-Q on and off Fault displays Diagram Error code table Malfunctions in the electric parking brake SEAT SWITCH message SAFETY BELT message AIR FILTER message APPLY HANDBRAKE message LOWER FORKS message REFERENCE CYCLE message ACCEL. SENSOR message BRAKE SENSOR message SURVEILLANCE message STEERING message OIL PRESSURE message COOLANT LEVEL message OVERHEATING message EXH. GAS PURIFIER message ALTERNATOR message Operation in special operating situations Transport Towing Crane loading Jump starting Behaviour in emergencies Emergency shutdown Procedure if truck tips over Emergency hammer Emergency lowering Disconnecting the battery Refuelling Topping up the diesel fuel Decommissioning Parking the truck securely Wheel chock (variant) Shutting down and storing the truck Returning to service after storage 6 Maintenance General maintenance information Personnel qualifications Information regarding performing maintenance Intervals for maintenance and inspection Diesel fuel Ordering spare parts and wearing parts Quality and quantity of the required operating materials Maintenance data table Safety instructions for maintenance General information Carrying out work on the hydraulic equipment Working on electrical equipment Safety devices Set values Raising and jacking up Working at the front of the forklift truck Cleaning Cleaning the truck Cleaning the electrical system Clean load chains Cleaning the windows After washing Providing access to maintenance points Opening the bonnet Closing the bonnet Removing and installing the floor plate Maintenance after first 50 operating hours Maintenance during the break-in period Maintenance as required Cleaning the radiator, checking for leaks Topping up coolant and checking concentration of coolant additive Draining water from the fuel filter Changing the airfilter insert Operating Eberspacher particle filters Lubricating the joints and controls Checking the brake system for correct function Checking the door latch Maintaining the seat belt Checking the driver`s seat Servicing the automatic tow coupling Checking the brake system for correct function Servicing wheels and tyres Servicing the battery Checking the hydraulic oil level Checking the hydraulic system for leaks Lubricating the lift mast and roller track Changing the heating system fresh air filter 1000-hour maintenance /Annual maintenance Other tasks Checking theribbed V-belt Changing the fuel filter Checking the exhaust gas system Changing the fuel filter for Eberspacher particle filters Checking the lift cylinder and connections for leaks Checking the fork arms Checking the reversible fork arms 3000-hour maintenance /Two-year maintenance Work that must also be carried out 9000 hour maintenance / Five-year maintenance Work that must also be carried out 7 Technical data Dimensions VDI datasheet RX70-16 , RX70-18 and RX70-20 Wheels and tyres 8 Circuit diagrams Hydraulics Hydraulic circuit diagram Electrics Legend for circuit diagrams