Still RX50-10, RX50-13, RX50-15, RX50-16 Forklift Truck Series 5060-5066 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Still Electric Forklift Truck Models RX50-10, RX50-13, RX50-15, RX50-16 Series 5060, 5061, 5063, 5065, 5066

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
   RX50-10
   RX50-13
   RX50-15
   RX50-16

Format: PDF, 254 Pages
Language: English

Contents:
00. Product information
Foreword
About RX50-10-16
Safety information
Safety instructions Electrical system
Jacking up the front of the truck
Jacking up the rear of the truck
Securing the fork carriage
Maintenance
Maintenance as required
1000-hour maintenance
2000-hour maintenance
3000-hour maintenance
Diagnostics
Measuring and testing equipment
Special tools
Standard torques
11. Electric motor
Traction motor
General technical data
Electrical connections
Drive unit
Rev sensor
Pinsensor6B17
Temperature sensor
Temperature sensor KTY84
22. Mechanical drive axle
Drive wheel unit
Wheel hub removal
Installing the wheel hub
Power unit
General technical data
power unit
31. Chassis
Chassis
Battery removal without the battery carrier
Counterweight
Counterweight
41. Front axle
Running axle
General technical data
Running axle
Replacing the wheel bearings
42. Steering system
Hydraulic steering
General technical data
Steering system
Steering ° error detection
Steering motor
Sprocket with trigger wheel
Steering unit
Priority valve
Steering angle-dependent handling performance ° CSC
CSC ° functional test
Steering motor sensor 3B29
Zero position sensor 3B28
Steering wheel with steering column
Steering column
Steering angle sensor 3B01
49. Brake system
Hydraulic service brake
Replacing the brake shoes
Checking the service brake
Wheel brake cylinder
Brake master cylinder
Brake sensor 1B2
Brake fluid switch
Handbrake
Adjusting the parking brake
50. Operating devices
Single pedal
Accelerator ° single-pedal
Dual pedal
Accelerator ° dual pedal
Operating devices
Hand lever
Joystick
Joystick operation
Generation 2 mini-lever
Generation 2 mini-leverActuation
Tip switch
Axle assignment
Depressurising the hydraulics
Direction indicator module (Fabli)
56. Display elements
Display
Display operating unit (ABE 2) Generation 2
ABE 2 Installation and removal
60. Electrics/electronics
General
General technical data
Overview of the controllers
Electrical system
Electrical components
Switching on procedure for the electrical system
Software compatibility
Parameter management
Error ring buffer
Traction motor temperature monitoring
Pump motor temperature monitoring
Converter temperature monitoring
Intermediate circuit
Insulation testing for electric trucks
Component insulation testing
Blue-Q = IQ
Wiring
CAN bus connections
Electrical system
Fuse box
Fuses
Main contactor 1K1
Sensor system
Vertical lift mast position
Tilt angle sensor 7B46
Tilt angle sensor parameters
Installing the lift mast ° vertical position
Additional electrical installations
Option board
CAN-Power-Port (CPP)
CPP 1/CPP 3
CPP2B
Relay-Power-Port (RPP)
64. Electronic controllers
Traction and working hydraulics control
Main Control Unit (MCU)
MCU with servo hydraulics
Main Control Unit (MCU) Removal and installation
Converter
Converter
Removing and installing the converter
69. Batteries and accessories
Traction battery
battery
Battery male connector
Discharge indicator
70. Hydraulics
General
General technical data
Lifting operating speeds
Tilting operating speeds
Operating speeds for lowering
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Basic hydraulics
Basic hydraulics
Steering hydraulics
Working hydraulics
Hydraulic tank
Hydraulic oil
Return line filter
Breather filter
Suction filter
High-pressure filter
Boltedjoint
Conical nipple fittings (CNF)
71. Working hydraulics
Pump unit
General technical data
Pumpunit
Electrical connections
Pump motor with rev sensor
Pump motorwithout rev sensor
Pump motor temperature sensor
Hydraulic pump
Tilt cylinder
Mast tilt
Tilt cylinder Removal and installation
Changing the set of seals
Auxiliary hydraulics
Attachments
Second operating function for attachments
Clamp locking mechanism with servo hydraulics
Clamp locking mechanism for hand levers
76. Valves
Hand lever
General technical data
Hand lever valve block
Emergency lowering
Directional control valve with check valve 2Y46
Check valve for hydraulics blocking function
Hydraulic transmitter
Servo hydraulics
General technical data
Servo hydraulics valve block
Emergency lowering
Directional control valve block
Directional control valve -method of operation
81. Lift mast
Lift mast
General technical data
Telescopic lift mast
NiHo lift mast
Triple mast
Lift mast° removal
Lift mast° installation
Load chains
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Adjusting the load chains NiHo lift mast
Outer load chain Triple mast
Middle load chain Triple mast
End position damping
End position damping of outer cylinder
Middle cylinder end dampener
Line break safety device
Hose safety valve of triplex mast
Shock valve installation positions
Lift cylinder
Lift jack
Outer cylinder
Centre cylinder
Cylinder head
Rollers/support rollers
Support roller clearance
84. Load support
Fork carriage
Fork carriage
Roller
Annex
X Circuit diagrams
Hydraulics
Hand lever
Servo hydraulics