Toyota (BT) 7FBEST10, 7FBEST12, 7FBEST15 Electric Forklift Truck Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck Models 7FBEST10, 7FBEST12, 7FBEST15

Original factory manuals for Toyota (BT) Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
7FBEST10
7FBEST12
7FBEST15

Format: PDF, 442 Pages
Language: English

Contents:
GENERAL
VEHICLE EXTERIOR VIEW
VEHICLE MODELS
FRAME NUMBER
HOW TO USE THIS MANUAL
EXPLANATION METHOD
DISASSEMBLY ° INSPECTION ° REASSEMBLY
TERMINOLOGY
ABBREVIATIONS
SI UNITS
OPERATING TIPS
GENERAL INSTRUCTIONS
JACK-UP POINT
LIFTING THE VEHICLE
MEMBER WEIGHTS
TOWING THE VEHICLE
ELECTRICAL PARTS INSPECTION
NOTES ON SAS
TIGHTENING TORQUE TABLE
RECOMMENDED LUBRICANT QUANTITYAND TYPES
PERIODIC MAINTENANCE TABLE
LUBRIFICATION CHART
Totaldokument Service.
BATTERY
BATTERY COMPARTMENT AND REQUIRED WEIGHT
SERVICE STANDARDS
DISPLAY
BATTERY CHARGE INDICATOR
VEHICLE BEHAVIOUR WITH DISCHARGED BATTERY
VEHICLE BEHAVIOUR WITH OVERDISCHARGED BATTERY
TROUBLESHOOTING
BATTERY
REMOVAL-INSTALLATION-INSPECTION
CONTROLLER
GENERAL
SPECIFICATIONS
COMPONENTS
BEFORE REPAIR
INSPECTION
CONNECTOR INSPECTION
TRACTION LOGIC UNIT
PUMP LOGIC UNIT
I/0 CONTROL BOARD
SAS CONTROL BOARD
MINILEVER MHYRIO BOARD
ARMREST BOARD
CONTROLLER
TRACTION & PUMP LOGIC UNIT
OPERATIONAL FEATURE
DIAGNOSIS
GENERAL PRECAUTIONS
PROTECTIONS
REMOVAL - INSTALLATION
MINILEVER I/O CONTROL BOARD (MHYRIO)
REMOVAL - INSTALLATION
ARMREST BOARD
REMOVAL - INSTALLATION
I / O CONTROL BOARD
REMOVAL - INSTALLATION
CONTACTOR PANEL
REMOVAL - INSTALLATION - INSPECTION
CHECK TRACTION MOTOR PHASES BALANCING
CHECK PUMP MOTOR PHASES BALANCING Measuring method Procedure
REASSEMBLY
CONCTACTOR PANEL ASSEMBLY DRAWING
DISPLAY
DIRECTION SWITCH
REMOVAL - INSTALLATION - DISASSEMBLY - INSPECTION - REASSEMBLY
ACCELERATOR POTENTIOMETER ADJUSTMENT
BRAKE SWITCH ADJUSTMENT .
MULTI-DISPLAY FUNCTIONS
TROUBLESHOOTING
BEFORE TROUBLESHOOTING
CONNECTOR HANDLING
WIRE HARNESS AND CONNECTOR INSPECTION PROCEDURE
SYSTEM CONFIGURATION WITH MECHANIC CONROL VALVE
SYSTEM CONFIGURATION WITH ELECTRIC CONROL VALVE
DIAGNOSIS CODE LIST
WHEN AN ERROR CODE IS DISPLAYED
TRACTION LOGIC UNIT
PUMP LOGIC UNIT
MINILEVER I/O CONTROL BOARD (MHYRIO)
SAS CONTROL BOARD
ARMREST BOARD
DASHBOARD
I/O CONTROL BOARD .
MOTOR
DRIVE MOTOR
GENERAL
SPECIFICATIONS
REMOVAL - INSTALLATION
POINT OPERATIONS
PUMP MOTOR
GENERAL
SPECIFICATIONS
REMOVAL - INSTALLATION
POINT OPERATION.
REAR AXLE AND DRIVE UNIT
GENERAL
REAR AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
Rear axle
STEERING HYDRAULIC MOTOR
STEERING POTENTIOMETER
STEERING SYSTEM
HYDRAULIC MOTOR
REMOVAL - INSTALLATION
STEERING POTENTIOMETER
REMOVAL - INSTALLATION
REAR AXLE & DRIVE UNIT
REMOVAL - INSTALLATION .
POWER STEERING SYSTEM
POWER STEERING SYSTEM
GENERAL
SPECIFICATIONS
COMPONENTS
HYDROSTATIC STEERING VALVE
TROUBLESHOOTING
POWER STEERING
REMOVAL - INSTALLATION
POINT OPERATIONDS
INSPECT AND ADJUST THE RELIEF PRESSURE
PRIORITY VALVE
GENERAL
REMOVAL - INSTALLATION.
BRAKE SYSTEM
BRAKE SYSTEM
GENERAL
SPECIFICATIONS
COMPONENTS
PARKING BRAKE
BRAKE PEDAL
FRONT BRAKE
BRAKE GROUP
REMOVAL - INSTALLATION
BRAKE SHOES AND BRAKE CYLINDER
REMOVAL - INSTALLATION
POINT OPERATIONS
BRAKE PEDAL
REMOVAL - INSTALLATION
BRAKE PEDAL ADJUSTMET
PARKING BRAKE
REMOVAL - INSTALLATION
POINT OPERATIONS
PARKING BRAKE ADJUSTMENTS
ADJUSTMENT .
BODY & FRAME
COMPONENTS
BODY & FRAME
BATTERY COVER
REMOVAL - INSTALLATION
COUNTERWEIGHT
REMOVAL - INSTALLATION
OPERATOR°S SEAT
REMOVAL - INSTALLATION
FUSES
FUSE INSTALLATION LOCATIONS
NAMES (APPLICABLE FUNCTIONS) AND CAPACITIES .
MATERIAL HANDLING SYSTEM
HYDRAULIC CIRCUIT (MECHANIC CONTROL VALV)
HYDRAULIC CIRCUIT (ELECTRIC CONTROL VALVE)
COMPONENTS
STEERING SYSTEM
HYDRAULIC SYSTEM (WITH MECHANIC CONTROL VALVE)
HYDRAULIC SYSTEM (WITH ELECTRIC CONTROL VALVE)
V Mast
FV Mast
FSV Mast
HYDRAULIC OIL AND FILTER
REMOVAL -INSTALLATION
POINT OPARATIONS
NATURAL DROP TEST ON LIFTING
NATURAL FORWARD TILTING TEST
OIL LEAK TEST
LIFTING CYLINDERS
TILTING CYLINDERS .
MAST
V MAST
COMPONENTS
MAST (V)
FORK CARRIAGE
CHAIN AND CHAIN WHEEL
REMOVAL - INSTALLATION
POINT OPERATIONS
T AND FORK CARRIAGE ROLLERS (All mast types)
REMOVAL - INSTALLATION
POINT OPERATIONS
MAST AND FORK CARRIAGE ROLLERS (All mast types)
INSPECTION - ADJUSTEMENT
MAST CHAINS
INSPECTION - ADJUSTEMENT
FORK
REMOVAL - INSPECTION
FV - FSV MAST
COMPONENTS MAST (FV)
FORK CARRIAGE (FV - FSV)
CHAIN & CHAIN WHEEL (FV)
CHAIN & CHAIN WHEEL (FSV)
CYLINDER
LIFT CYLINDER
GENERAL
SPECIFICATIONS
SIDE/REAR LIFTING CYLINDER (V and FSV)
CENTRALl LIFTING CYLINDER (FV and FSV)
SIDE/REAR LIFTING CYLINDER (FV)
COMPONENTS
LIFT CYLINDER (V)
SIDE/REAR LIFTING CYLINDER (FV)
SIDE/REAR LIFTING CYLINDER (FSV)
CENTRAL CYLINDER (FV and FSV)
SIDE/REAR CYLINDER
REMOVAL - INSTALLATION
CENTRAL CYLINDER
REMOVAL - INSTALLATION
FLOW REGULATOR VALVE (HAWE, for all masts)
SPECIFICATIONS
MAST PERFORMANCE TABLES
LIFTING
TILTING
REMOVAL - INSTALLATION
TILT CYLINDER
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL - INSTALLATION .
OIL PUMP
GENERAL
COMPONENTS
SERVICE PUMP
REMOVAL - INSTALLATION
TEST METHOD
MAST PERFORMANCE TABLE (lifting) .
OIL CONTROL VALVE
MECHANIC OIL CONTROL VALVE
GENERAL
OIL CONTROL VALVE
MECHANIC OIL CONTROL VALVE (3 levers)
MECHANIC OIL CONTROL VALVE (4 levers)
MECHANIC OIL CONTROL VALVE
WITH HAND DIRECTION LEVER (3 levers)
MECHANIC OIL CONTROL VALVE
WITH HAND DIRECTION LEVER (4 levers)
HYDRAULIC DIAGRAM
SPECIFICATIONS
MECHANIC OIL CONTROL VALVE
REMOVAL - INSTALLATION
Point Operations
MAXIMUM PRESSURE VALVE ADJUSTMENT
MAST PERFORMANCE TABLE
LIFT LOCK UNLOCKING SCREW
OIL CONTROL VALVE LEVER
REMOVAL - INSTALLATION
ELECTRIC OIL CONTROL VALVE (FOR MINILEVER AND JOYSTICKS)
GENERAL
Oil Control Valve
ELECTRIC OlL CONTROL VALVE (3 levers)
ELECTRIC OlL CONTROL VALVE (4 levers)
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
ELECTRIC OIL CONTROL VALVE
REMOVAL - INSTALLATION
MAXIMUM PRESSURE VALVE ADJUSTMENT
MAST PERFORMANCE TABLE
LIFT LOCK UNLOCKING SCREW
MINILEVER (without and with hand direction lever)
GENERAL
COMPONENTS
REMOVAL - INSTALLATION - DISASSEMBLY - INSPECTION - REASSEMBLY
MINILEVER (with hand direction lever)
GENERAL
REMOVAL - INSTALLATION - DISASSEMBLY - INSPECTION - REASSEMBLY
JOYSTICK (without and with hand direction lever)
GENERAL
COMPONENTS
REMOVAL - INSTALLATION
LEVER (with hand direction lever)
GENERAL
COMPONENTS
REMOVAL - INSTALLATION .
SAS FUNCTIONS
APPENDIX