This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English Format: PDF, 58 pages
Covered models: T20AP
Contents: Foreword Approved applications Technical note Pallet truck takeover Description Type plates Technical data Technical description Drive Steering Hydraulic system Braking Driving General view of truck Operating and display elements Truck indicator Hour meter with battery discharge indicator/lift cut-out contact Hour meter Battery discharge indicator with lift cut-out contact Gas warning indicator Hour meter Battery discharge indicator Technical description Gas warning system Beginning operation Safety rules Experts Safety information Safety check Explosion protection check Operation of industrial trucks in the plant area Handling fluids and lubricants Running-in instructions Maintenance work prior to initial start-up Daily inspections Daily checks and servicing before operation Removing the front cover Installing the front cover Disconnecting the battery plug Connecting the battery plug Checking the battery charge Charging the battery Connecting the battery to a suitable external charger Check the condition, electrolyte level and specific gravity of the battery Battery change Battery removal with a crane Turning on the key switch Turning off the key switch Push in emergency isolator button Unlock emergency isolator button Check the horn Check the belly button Check the braking system Check the truck for leaks Check the load forks Check the condition for leakage resistance of the tyres Operation Driving Moving the tiller into driving position Travel, change of direction Moving forward Moving backward Change of direction Steering, belly button, horn Steering Belly button Operating the horn Braking, fuses, lifting device Tiller brake (parking brake) Plug brake (service brake) Fuses Lifting forks Lowering forks Before loading Loading Transporting the load Depositing the load Before leaving the pallet truck Towing Towing the truck Towing procedure Hoisting the truck with a crane Taking the truck out of operation Measures before taking the truck out of operation Putting the truck back into operation Maintenance General information Inspection and maintenance after first 50 hours of operation Inspection and maintenance chart Inspection and maintenance as required Clean the truck Check the tyres for damage and foreign objects Tighten the wheel fasteners Inspect the gas warning system sensor Inspect the gas warning system Clean the gas warning system sensor 500-hour inspection and maintenance Check the brake system Check the tiller brake Check the plug brake Check and lubricate other joints Lubricate the steering bogie on traction unit Check the gearbox oil level Check the hydraulic oil level Check the hydraulic system for tightness Check the electric cables, cable connectors and connections for condition and tightness Check the mounting of frame parts and body Check the load forks Clean the controller with compressed air Clean contactor tips and check for wear Clean the electric motors Check the motor brushes, renew if necessary Check the brake system 1000-hour inspection and maintenance Clean hydraulic system oil filter 2000-hour inspection and maintenance Renew the hydraulic oil Renew the gearbox oil Inspection and maintenance specifications Lubricant recommendations Hydraulic oil Bio hydraulic oil Lubricating grease Battery grease Gear oil Troubleshooting guide Hydraulic circuit diagram Wiring diagram Index