Linde C90-5, C90-6, C90-7, C90-8 Container Handler 318 Series Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Container Handler Type 318, models C90-5, C90-6, C90-7, C90-8.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   C90-5
   C90-6
   C90-7
   C90-8

Format: PDF, 314 Pages
Language: English

Contents:
   0. Product information
    Diagnostics
    LTC basic structure
    CAN bus communication ° Overview and installation position
    Indicator unit ° error codes
    LTC traction control codes, version 1.X
    LTC lift control codes, Version 0.040, LTC module N1
    LTC lift control codes, Version 0.040, LTC module N2
    Cummins diesel engine fault codes
    Cummins fault code list
    Filling capacities
    Filling capacity/rated values
   1. Diesel engine
    Diesel engine QSB 6.7
    Engine identification
    Technical data
    Engine view
    Engine identification - data plate
    Cylinder head
    Rocker cover- remove
    install
    Rocker levers and pushrods
    Cylinder block
    V grooved belt- remove
    V grooved belt- install
    Fuel system
    Sectional view
    Fuel injectors- remove - inspection - install
    Fuel injectors- remove - install
    Fuel rail- remove- install
    Fuel supply
    Pump fuel high-pressure
    Electronic fuel control actuator- remove - install
    Lubricating system
    Sectional views
    Pump -oil -remove -inspect -(install)
    Oil sump/pan seal
    replace
    Crankshaft oil seal -front -install
    Crankshaft oil seal -front -remove
    Cooling system
    Sectional view
    Pump -engine coolant -remove
    Thermostatcoolant-remove-test-(install)
    Air intake system
    Sectional view
    Exhaust system
    Sectional view
    Exhaust manifold -remove -Inspection -install
    Turbocharger exhaust- remove- install
    Electrical system
    Alternator- test
    Alternator- remove - (install)
   2. Drive axle
    Description
    Technical data for traction drive
    Schematic view of the drive
    Linde Truck Control (LTC)
    Traction drive
    Introduction
    Variable displacement pump controller
    Motorvariables controller
    Pedal group
    HPV 210-02 variable displacement pump
    Electro-hydraulic remote control
    Variable pump advance start
    Variable motor HMV 280-02
    Output unit function characteristics
    Reduction gearbox GR 26-01
    Braking process - function characteristics
    Retarder valve block components
    Retardervalve block function
    Brake release valve
    Towing unit
    Checking the brake system
    Traction hydraulic test point
    Hydraulic fan drive
    Function characteristics
    Checking the hydraulic fan drive
   3. Chassis
    Chassis assembly
    Chassis assembly
    Cabin assembly
    Counterweights
   4. Undercarriage
    Wheel and tyre safety
    Wheel removal ° drive axle
    Wheel removal ° steer axle
    Wheel assembly inspection
    Wheel refitting ° drive axle
    Wheel refitting ° steer axle
    Steering system
    Function characteristics
    Steering axle
    Stub axle
    Wheel hub
    Adjusting the inner steering stop
    Adjusting the outer steering stop
    Removing and installing the steering cylinder
    Sealing the steering cylinder
    Steering system hydraulic test points
   5 Controls
    Display elements
    Indicator unit
    Pedal group
    Pedal group
   6. Electrics / Electronics
    Central electrical system
    Arrangement of relays and fuses for basic equipment and special equipment
    Checks
    Testing the electronic controllers and components
    Testing the LTC (vehicle and lift controller)
    Checking wiring harness
    Testing sensors
    Checking actuators
    Testing the indicator unit
    Brake and accelerometer potentiometers
    Brake and throttle potentiometer replacement
    Setting up a brake and throttle potentiometer
   7. Hydraulics
    Regulating pump HPR 210-02
    TechnicaldataforHPR210-02regulatingpump
    HPR 210-02 regulating pump
    Load sensing regulation
    Working hydraulic
    Hose layout
    Hose layout, supply, valve block, working hydraulics
    Hose layout ° lifting/lowering
    Tilting hose layout
    Measurements and settings
    Checking the maximum working pressure and LS pressure
    Checking and adjusting delta pressure P to LS
    Hydraulic test points
    Working hydraulic system test points
   8. Mast
    Mast general
    Mast
    Mast assemblies
    Check and adjust mast chains, lubricate with chain spray
    Chain elongation
    Elme spreader
    Elmespreader
    Indicator lights
    Operating the spreader
    Checkthe carriage and spreader wear pads
    Lubricate the spreader
    Check and lubricate twistlocks (at least every month or 150 service hours)
    Mast lubrication
    Mast wear pad limits
    Lubricatethe mast and tilt cylinder pivots
   9. Special equipment
    Special equipment and accessories
    Standard and optional equipment
    Double container handler
    Double handling override
    Double container handling -operation*
    Fitting the kit
   Annex
   10. Schematic diagrams
    Electrical schematic diagrams
    Truck electrical schematics
    Electrical schematic, sheet 1- Battery ignition circuit and engine management system
    Electrical schematic, sheet 2 -Linde hydraulic controller master
    Electrical schematic, sheet 3 - Linde hydraulic controller slave and main screen ...
    Electrical schematic, sheet 4- Dipped beam, sidelight, direction indicator, hazard warning light and reverse light
    Electrical schematic, sheet 5 - Work lights, horn, interior light, cigarette lighter and radio
    Electrical schematic, sheet 6 -Windscreen wiper motors
    Electrical schematic, sheet 7 -Seat heater, flashing beacon, brake light, programmable roof light/ beacon and mast speed imit
    Electrical schematic, sheet 8 -Cabin tilting mechanism, door release, spare fuses
    Electrical schematic, sheet 9 -Air conditioning
    Electrical schematic, sheet 10- Spreader twistlocks, extend/retract, sideshift, work lights, safety override
    Cummins electrical schematics
    Cummins electrical schematic sheet 1
    Cummins electrical schematic sheet 2
    Cummins electrical specifications
    Elme electrical schematics
    Elme electrical schematic
    Whole truck hydraulic schematics
    Truck hydraulic schematics
    318 hydraulic schematic diagram
    Working hydraulic schematic diagram
    Elme spreader hydraulic schematic
    Elme hydraulic schematic
    Double container handling schematic diagrams
    Double container handler electrical schematics
    Double container handling truck electrical schematic
    Double container handler hydraulic schematics
    Double container handling truck hydraulic schematic
    Technical datasheet
    Technical datasheet
    Technical Data