Linde E15, E16 Explosion Protected Forklift Truck 324-02 series Operating Instruction (User manual)

Original Illustrated Factory Operating and Maintenance Instructions for Linde Electric Explosion Protected Forklift Truck Type 324-02 Ex, Models E15-02, E16-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
E15-02 Ex
E16-02 Ex

Format: PDF, 90 Pages
Language: English

Contents:
Description
Approved applications
Technical note
Truck takeover
Type plates
Technical data
Technical description
Drive
Steering
Hydraulic system
Operation
Brakes
Handbrake
Brush monitor
Check insulating resistance
Wheeels
Electrical system
General view of truck
Controls and indicators
Composite instrument
Hour meter
Battery discharge indicator
Isolation monitor indicator light
Beginning operation
Safety rules
Important safety information
Handling fluids and lubricants
Accident prevention check
Explosion protection check
Operation of industrial trucks in the plant area
Noise emission value
Frequency characteristic for human body vibrations
Running-in instructions
Daily checks and servicing before operation
Checks and servicing prior to initial operation
of the truck
Daily checks y
Tighten the wheel fasteners
Check the requirement to discharge static electricity
via the tyres
Opening the battery cover
Closing the battery cover
Disconnecting the battery plug
Connect battery plug y
Checking the battery charge
Charging the battery
Connecting the battery to a suitable
external charger
Check the condition, electrolyte level and
specific gravity of the battery
Battery change
Battery removal with a crane
Adjusting the driver`s seat
Applying the seat belt
Opening the seat belt
Turning on the key switch
Turning off the key switch
Check the brake system
Check signal horn y
Push in emergency isolator button
Unlock emergency isolator button
Check fork protective surfaces
Adjusting the steering column
Operation
Driving
Travel in the forward direction
Travel in the reverse direction
Reversing direction
Malfunctions during operation
Single-pedal model
Steering system
Steering
Braking system
Service brake, electric brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
Engaging the handbrake
Releasing the handbrake
Operating the signal horn
Working lights
Energy-saving feature
Opening the cover of the electrical system
Fuses
Central control lever operation of mast and attachments Operation
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments
Before loading
Loading
Positioning the forks
Transporting the load
Unloading
Before leaving the lift truck unattended
Tow coupling
Changing the wheels
Mast removal
Towing instructions
Towing procedure y
Transporting, Hoisting the truck
Transporting the truck on a lorry or low-bed trailer
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Emergency exit for trucks with rear windscreen
Maintenance
General information
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Mast versions
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chains
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Renew the motor brushes
Check insulating resistance
Lubricate the mast and tilt cylinder bearings
Change contactor tips
500-hour inspection and maintenance
Lubricate the mast and tilt cylinder bearings
Sideshift: Clean, grease and check the mounting
Clean the close-coupled steer axle
Check oil level in reduction gearboxes
Check reduction gearboxes for leaks
Floor plate removal
Floor plate installation
Check the hydraulic oil level
Check the working and steering hydraulic pumps, valves and lines for leaks
Clean the left and right wheel traction motors, the power steering and working hydraulics pump motor
Check the motor brushes, renew if necessary
Check the electric cables, cable connectors and connections for condition and tightness
Clean the controller
Check the contactors
Check and oil the pedal and travel
control linkage bearings
Check the mounting of the counterweight, electric motors, chassis, wheel drives, overhead guard and close-coupled steer axle
Check the braking system
Check the brake linings
Check and lubricate other bearings and joints
Check the forks and fork quick-releases
Check the pre-tension of double hoses if attachments are fitted
Mast, lift chains and end stops:
Check condition, mounting and function
Adjust the lift chain length
Lubricate the lift chain with chain spray
Retighten the mast fastening bolts
1500-hour inspection and maintenance
Renew the hydraulic system breather filter
3000-hour inspection and maintenance
Renew the hydraulic oil and suction filter
Change the oil in the reduction gearboxes
Inspection and maintenance specifications
Lubricant recommendations
Flydraulic oil
Bio hydraulic oil
Gear oil
Lubricating grease
Battery grease
Chain spray
Troubleshooting guide
Hydraulic schematic for working and
steering hydraulics
Wiring diagram (traction, lifting)
Wiring diagram (traction)
Wiring diagram (intrensic safety circuit)
Wiring diagram (composite instrument)
Wiring diagram (option)
Index