Linde H50, H60, H70, H80 Diesel/LPG Forklift Truck 353,353-02, 353-03 series Service Training Manual

Illustrated Factory Workshop Service Training Manual for Linde Diesel and LPG Forklift Trucks 353, 353-02, 353-03 series, Models H50D, H50T, H60D, H60T, H70D, H70T, H80D, H80T

This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 281 pages

Covered models:
   H50D
   H60D
   H70D
   H80D
   H50T
   H60T
   H70T
   H80T
   H50D-02
   H60D-02
   H70D-02
   H80D-02
   H50T-02
   H60T-02
   H70T-02
   H80T-02
   H50D-03
   H60D-03
   H70D-03
   H80D-03
   H50T-03
   H60T-03
   H70T-03
   H80T-03

Contents:
   4.1 Engine drive
      4.1.1 Engine model BF6M 1012 E
         4.1.1.1 Engine specifications
         4.1.1.1.1 Explanation of the engine number
         4.1.1.2 Changing and tightening the drivebelt
         4.1.1.3 Adjusting valve clearance
         4.1.1.4 Adjusting the injection valve
         4.1.1.5 Checking the compression pressure
         4.1.1.6 Cylinder head
         4.1.1.7 Adjusting the begin of delivery
      4.1.8 Special tools
      4.1.2 Engine model BF6M 2012
         4.1.2.1 Overview of engine components
         4.1.2.2 Engine specifications
         4.1.2.2.1 Explanation of the engine number
         4.1.2.3 Replacement of V-ripped belt
         4.1.2.4 Adjusting valve clearance
         4.1.2.5 Checking and adjusting leak-fuel-free injection nozzles
         4.1.2.6 Thermostat
         4.1.2.7 Checking the compression pressure
         4.1.2.8 Cylinder head
         4.1.2.9 Injection pump
         4.1.2.9.1 Adjusting the begin of delivery
         4.1.2.9.2 Replacement of the injection pump
         4.1.2.10 Heater flange
         4.1.2.11 Special tools
   4.2 Transmission
      4.2.1 Hydrostatic transmission
         4.2.1.1 Schematic diagram of the drive
         4.2.1.2 Transmission specifications
         4.2.1.3 Hydraulic circuit diagram
      4.2.2 Operation of the hydrostatic transmission
         4.2.2.1 Travel control unit P
         4.2.2.2 Operation of control valve block N = Power Limiter
         4.2.2.3 Braking
         4.2.2.4 Auxiliary brake
         4.2.2.5 Lock-out logic - reversing lock
         4.2.2.6 Flushing of the circuit and housing
      4.2.3 Hydraulic remote control
         4.2.3.1 Adjustments
         4.2.3.1.1 Hydraulic neutral position
         4.2.3.1.2 Primary adjustment of start of control
         4.2.3.1.3 Mechanical limitation of the swashplate angle
         4.2.3.1.4 Hydraulic remote control HPV 105 -02
         4.2.3.1.5 Reversal lock (logic lock out)
         4.2.3.1.6 Reducing the truck speed
      4.2.4 Wheel drive
         4.2.4.1 Reduction gearbox with disc brake (GR 80 -02/-03/-04)
         4.2.4.2 Servicing the reduction gearbox (GR 80 -02/-03/-04)
         4.2.4.3 Disc brake repairs
         4.2.4.4 Reduction gearbox GR 80 -06 with multiple disc brake
         4.2.4.5 Repair on the reducing gear GR 80 -06
      4.2.5 Troubleshooting
         4.2.5.1 Connecting diagram for troubleshooting
         4.2.5.2 Tools and aids for measurements
         4.2.5.3 Explanations to troubleshooting
         4.2.5.4 Hydraulic speed control for the engine
         4.2.5.5 Hydraulic braking system
         4.2.5.6 Pressure equality and start of control
         4.2.5.7 Hydrostatic travel drive
      4.2.6 Test and adjustment instructions for hydraulic primary and secondary control
      4.2.6.1 Qmax of variable displacement pump BPV 100
      4.2.6.2 Qmax of hydraulic motors HMV 105
      4.2.6.3 Qmin of hydraulic motors HMV 105
   4.3 Chassis
      4.3.1 Overhead guard - torsion mounting
         4.3.1.1 Work on the overhead guard
   4.4 Steering system
      4.4.1 Power steering circuit diagram
      4.4.2 Series 304 steering axle
         4.4.2.1 Description
      4.4.3 Steering axle removal
         4.4.3.1 Steering axle installation
      4.4.4 Steering axle repairs
         4.4.4.1 Renewing the wheel bearings
         4.4.4.2 Steering knuckle removal and installation
         4.4.4.3 Steering cylinder removal and installation
         4.4.4.4 Replacing the steering cylinder seals
         4.4.4.5 Steering stop adjustment
   4.5 Controls
      4.5.1 Accelerator and brake pedal adjustment
      4.5.2 Speed control
         4.5.2.1 Speed control up to 10/95
         4.5.2.2 Speed control from 11/95
      4.5.3 Medium wheel speed
      4.5.4 Start of drive wheel rotation
      4.5.5 Brake shaft stop screws
      4.5.6 Symmetry of the travel control
         4.5.6.1 Drive wheel start of rotation
         4.5.6.2 Engine speed increase
      4.5.7 Pressure difference p
      4.5.8 Modification of engine acceleration
   4.6 Electrical system
      4.6.1 Wiring diagram
      4.6.2 Wiring diagram for options
      4.6.3 Wiring diagram, 353 -02
      4.6.4 Wiring diagram for options, 353 -02
      4.6.5 Wiring diagram, 353 -03 Diesel
      4.6.6 Wiring diagram for options, 353 -03
      4.6.7 Electrical system circuit diagram, type 353 -03 LPG
      4.6.8 Wiring diagram for options, 353 -03
      4.6.9 Central electrical system
      4.6.10 Central electrics of series 353 -03
         4.6.10.1 Relay and fuses of 353 -03 Diesel
         4.6.10.2 Relay and fuses of 353 -03 LPG
         4.6.10.3 Relay and fuses for 353 -03 particulate trap
   4.7 Working hydraulics
      4.7.1 Working hydraulics circuit diagram
         4.7.1.1 Explanation of the working hydraulics
      4.7.2 Tilt cylinder
         4.7.2.1 Tilt cylinder removal, installation, adjustment, sealing
   4.8 Mast
      4.8.1 Mast removal
      4.8.2 Lift cylinder removal, installation
      4.8.3 Sealing the lift cylinder
   4.9 LP gas model H 50/60/70/0, Type 353
      4.9.1 Drive engine
         4.9.1.1 Technical data on engine
         4.9.1.2 Note on the engine number
         4.9.1.3 Changing and tensing V-belt
         4.9.1.4 Checking and setting valve clearance
         4.9.1.5 Removing and installing the cylinder head
      4.9.2 Electrical system
         4.9.2.1 Electronic ignition system
         4.9.2.2 Electronic engine-speed control
         4.9.2.3 Electrical system circuit diagram
      4.9.3 Propellant gas system
         4.9.3.1 Diagram
         4.9.3.2 Functional description of the propellant gas system
      4.9.4 Inspections and adjustments
         4.9.4.1 Ignition system
         4.9.4.2 Installation of the engine speed control system
         4.9.4.3 Inspection of the engine speed control system
         4.9.4.4 Adjustment of the propellant gas mixers