Linde E25S, E30S Electric Forklift Truck (Incl. Panorama ver.) 336-03 Series Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Linde Electric Forklift Truck 336-03 Series, Models E25S, E30S , Panorama E25S, Panorama E30S.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
E25 S
E30 S
Panorama E25 S
Panorama E30 S

Format: PDF, 266 Pages
Language: English

Contents:
1 Drive motor
1.2 Drive axle
1.3 Traction motor
1.3.1 Traction motor disassembly
1.4 Checking of three-phase motor
1.4.1 Visual check
1.4.2 Checking during operation
1.4.3 Winding measurements of Stator
1.4.4 Insulation test
1.4.5 Rotor test
1.5 Terminals
1.6 Cleaning
1.7 Thermal sensor
1.8 Speed sensor
1.9 Assembly of drive units
2 Drive gearbox
2.1 Planetary gear GR3E-04
2.1.1 Renewing the radial shaft sealing ring
2.1.2 Oil level check and oil change
2.1.3 Disassembly and assembly of the traction motor
3 Truck design
3.1 Seat switch
3.1.1 Replacement of seat switch
3.2 Driver`s cabin
3.2.1 Torsional leaf springs
3.2.1.1 Mounting and dismounting the leaf springs
3.2.2 Setting instructions of overhead guard drive
4 Steering system
4.1 Steering axle
4.1.1 Steering axle removal
4.1.2 Disassembly of the steering cylinder and track rod link
4.1.3 Renewing the steering cylinder seals
4.1.4 Renewing the wheel hub tapered roller bearings ring
4.1.5 Renewing the axle body tapered roller bearings and wipers
4.1.6 Installing the steering cylinder and track rod link
4.1.7 Installing the steering axle
4.2 Servostat
4.2.1 Steering control valve with inductive Sensor
4.3 Renewing of steering position potentiometer
5 Controls
5.1 Travel control
5.1.1 Truck speed controller
5.1.1.1 Adjustment of the pedal stop screws
5.1.2 Single-pedal direction switch
5.2 Braking
5.2.1 Renewing the brake linings
5.2.2 Adjusting the foot brake
5.2.3 Adjusting the hand brake
6 Electrical equipment
6.1 Introduction
6.2 General
6.2.1 Operating principle of three-phase current drive
6.2.2 EMC - Electro Magnetic Compatibility
6.3 Power units
6.3.1 General information
6.3.2 Power unit
6.4 Connector positions
6.5 Fuses
6.6 Control circuit
6.6.1 General information
6.6.2 Pin assignment of connector X13
6.6.3 Traction function
6.6.4 Working hydraulics function
6.7 Software versions series 336 -03
6.8 Truck diagnosis
6.8.1 Traction window
6.8.2 Fault codes - traction
6.8.3 Fault codes - traction, Panorama trucks
6.8.4 Windows displaying information about the working hydraulics
6.8.5 Fault codes - working hydraulics
6.8.5.1 Summary of faults (LDC50C50)
6.8.5.2 Fault description (LDC50C50)
6.9 Composite instrument
6.9.1 Description
6.9.2 Display messages
6.9.3 Programming of the composite instrument
6.9.4 Battery discharge indicator
6.9.5 Programming of the composite instrument with the diagnostic instrument
6.9.6 Diagnosis of the composite instrument with the Truck doctor diagnostic software
6.10 Circuit diagrams
6.10.1 E25/30 S
6.10.2 E 25/30 S Panorama version
6.11 Window structure for the controllers
7 Hydraulic system
7.1 Functional description of the working hydraulics
7.2 Pump unit
7.2.1 Pump motor
7.3 Circuit diagram of working hydraulics
7.4 Emergency lowering functions of the working hydraulics
7.4.1 Manual tilting of lift mast
7.4.2 Manual lowering of the fork carrier
7.5 Control valve
7.5.1 Functional description of the control valve
7.5.2 Depressurising of the working hydraulics
7.5.3 Repair work at the valve block
7.6 Replacing the micro-filter
7.7 Troubleshooting control valve
8 Lift mast
8.1 Mounting and dismounting the lift mast
8.2 Limit position damping
8.3 Dismounting, mounting the outer lift cylinders
8.4 Dismounting, mounting the center lift cylinder
8.5 Sealing the lift cylinder
8.6 Setting of mast chain
8.7 Setting the roller clearance
8.7.1 Outer, inner and center mast roller clearance
8.7.2 Outer mast clearance
8.8 Sliders
8.8.1 Dismounting the slider of the standard mast
8.8.2 Dismounting the slider of the duplex mast
8.8.3 Dismounting the slider of the triplex mast
8.9 Tilt cylinder
8.9.1 Dismounting the tilt cylinder
8.9.2 Sealing the tilt cylinder
8.9.3 Setting the tilt angle
9 Special equipment
9.1 Electric special equipment
9.1.1 Installation positions of the working lights
9.1.2 Console of the special equipment
9.1.3 Converters
9.1.4 Fuses
9.1.5 Working lights and lighting system
9.1.6 Electric heating unit
9.1.7 Circuit diagram special equipment
9.1.8 Circuit diagram special equipment switchable