Original Illustrated Factory Workshop Service Maintenance Manual for Yale Pallet, Tractor, Platform Truck Models MLW040, MLW060, MPC060, MPC080, MPE060, MPE080, MPW060, MPW080, MTR700.
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Contents: 1 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS-GENERAL SERIAL NUMBER MODEL CODE TRUCK WEIGHT CAPACITY RATING SAFETY AND INFORMATIONAL LABELS OPERATOR PRE-CHECKS AND INSPECTION OPERATING PROCEDURE-GENERAL SHUT DOWN PROCEDURE SAFETY AND OPERATIONAL CHECK LIST OPERATING CONTROLS-CONTROL HANDLE REVERSING BUTTON HORN BUTTON DIRECTIONAND SPEED CONTROL LIFT BUTTON LOWER BUTTON BRAKES BRAKING PARKING BRAKE STEERING BATTERY CONNECTOR BATTERY INDICATOR AND HOURMETER (OPTIONAL) HANDRAIL CONTROL-MPE FAST SPEED CONTROL-MPC AND MTR PICK ASSIST-MPE (OPTIONAL) COAST CONTROL-MPE (OPTIONAL) TILT CONTROL DESIGNATED OPERATOR POSITION OPERATING PROCEDURES SAFE MAINTENANCE PROCEDURES MOVING A DISABLED LIFT TRUCK HOW TO PUTA LIFT TRUCK ON BLOCKS HOW TO RAISE DRIVE TIRE HOW TO RAISE LOAD WHEELS PRECAUTIONS FOR TRUCKS IN STORAGE PRECAUTIONS FOR BATTERIES IN STORAGE 2 GENERAL TRUCK AND LUBRICATION SCHEDULE GENERAL DRIVE UNIT COMPARTMENT COVER REMOVAL AND INSTALLATION BATTERY-REMOVAL AND INSTALLATION FRAME SEPARATION FRAME ASSEMBLY TIRES AND WHEELS SOLID TIRES REMOVE TIRE FROM WHEEL INSTALL THE TIRE ON WHEEL LOAD WHEELS CASTER WHEELS YALE WARRANTY INFORMATION LUBRICATION INSTRUCTIONS-GENERAL LUBRICATION INSTRUCTIONS-MPW AND MLW EVERY 350 HOURS EVERY 2000 HOURS LUBRICATION INSTRUCTIONS MPE EVERY 350 HOURS EVERY 2000 HOURS LUBRICATION INSTRUCTIONS MPC EVERY 350 HOURS EVERY 2000 HOURS LUBRICATION INSTRUCTIONS- MTR EVERY 350 HOURS EVERY 2000 HOURS RECOMMENDED SCHEDULE OF MAINTENANCE FASTENERS-INTRODUCTION THREADS, NOMENCLATURE STRENGTH IDENTIFICATION 3 ELECTRICAL SYSTEM ELECTRICAL SYSTEM-GENERAL ELECTRICAL SYSTEM-CHECKS TRANSISTOR MOTOR CONTROLLER GENERAL CONTROL PLUGGING STATIC-RETURN-TO-OFF (SRO) FUNCTION THERMAL PROTECTION FUNCTION LOW VOLTAGE PROTECTION FUNCTION CURRENT LIMIT MOTOR CONTROLLER REPLACEMENT SEQUENCE OF OPERATION-TRACTION CIRCUIT TROUBLESHOOTING FAULT PROCEDURES ADJUSTMENTS PLUGGING ADJUSTMENT ACCELERATION ADJUSTMENT CURRENT LIMITADJUSTMENT ACCELERATOR POTENTIOMETER ADJUSTMENT ELECTRONIC LOGIC MODULE (ELM) GENERAL OPERATION TESTING CONTACTORS TESTING CONTACTORS CONTACTOR REPLACEMENT CONTACTOR COMPONENT REPLACEMENT FUSES BRAKE SWITCH REMOVAL AND INSTALLATION RELAYS HEIGHT LIMIT SWITCH STEERING HANDLE SWITCHES REMOVAL INSTALLATION PICK ASSIST SWITCHES-MPE (OPTIONAL) REMOVAL INSTALLATION MOTOR MAINTENANCE-GENERAL BRUSHAND COMMUTATOR INSPECTION NORMAL COMMUTATOR SERVICE COMMUTATOR PROBLEMS BRUSH REPLACEMENT, DRIVEAND HYDRAULIC MOTORS DRIVE MOTOR-BRUSH REPLACEMENT HYDRAULIC PUMP MOTOR-BRUSH REPLACEMENT DRIVE MOTOR REMOVAL INSTALLATION HYDRAULIC PUMP MOTOR REMOVAL INSTALLATION DRIVEAND HYDRAULIC MOTORS DISASSEMBLY ASSEMBLY COMMUTATOR REPAIRS TESTS DAMAGED FIELD AND ARMATURE SHORT-CIRCUIT INAN ARMATURE WINDING SHORT-CIRCUIT IN THE ARMATURE OPEN CIRCUIT INA FIELD COIL SHORT-CIRCUIT INA FIELD COIL SHORT-CIRCUIT BETWEEN FIELD AND MOTOR CASE BRUSH HOLDER SCHEMATIC 5045797-00-TYPE ''''E''''-MPE-UP TO S/N 576760 WIRING DIAGRAM 5045797-00-TYPE E`-MPE-UP TO S/N 576760 OPTIONS DIAGRAM 5045797-00-TYPE ''''E''''-MPE-UP TO S/N 576760 SCHEMATIC 5047437-00-TYPE ''''EE''''-MPE-UP TO S/N 576760 WIRING DIAGRAM 5047437-00-TYPE ''''EE''''-MPE-UP TO S/N 576760 OPTIONS DIAGRAM 5047437-00-TYPE ''''EE''''-MPE-UP TO S/N 576760 SCHEMATIC 5048687-00-TYPE E`-MPE FROM S/N 576761 TO A803N08540U WIRING DIAGRAM 5048687-00-TYPE E`-MPE FROM S/N 576761 TO A803N08540U OPTIONS DIAGRAM 5048687-00-TYPE ''''E''''-MPE FROM S/N 576761 TO A803N08540U SCHEMATIC 5052537-00-TYPE ''''E'''' AND ''''EE''''-MPE S/N A803N0854 WAND UP WIRING DIAGRAM 5052537-00-TYPE ''''E'''' AND ''''EE''''-MPE S/N A803N0854 WAND UP OPTIONS DIAGRAM 5052537-00-TYPE ''''E'''' AND ''''EE''''-MPE S/N A803N0854 1UAND UP SCHEMATIC 5046247-OO-TYPE E`-MPC-UP TO S/N 576760 WIRING DIAGRAM 5046247-00-TYPE E`-MPC-UP TO S/N 576760 OPTIONS DIAGRAM 5046247-00-TYPE E`-MPC-UP TO S/N 576760. SCHEMATIC 5048037-00-TYPE ''''EE''''-MPC WIRING DIAGRAM 5048037-00-TYPE ''''EE''''-MPC OPTIONS DIAGRAM 5048037-00-TYPE ''''EE''''-MPC SCHEMATIC 5048737-00-TYPE ''''E''''-MPC FROM S/N 576761 TO A803N08599U WIRING DIAGRAM 5048737-00-TYPE ''''E''''-MPC FROM S/N 576761 TO A803N08599U OPTIONS DIAGRAM 5048737-00-TYPE ''''E`-MPC FROM S/N 576761 TO A803N08599U SCHEMATIC 5052547-00-TYPE ''''E'''' AND '''' EE''''-MPC S/N A803N08600U AND UP WIRING DIAGRAM 5052547-00-TYPE ''''E'''' AND ''''EE`-MPC S/N A803N08600U AND UP OPTIONS DIAGRAM 5052547-00-TYPE ''''E'''' AND ''''EE''''-MPC S/N A803N08600U AND UP SCHEMATIC 505 1 147-00-TYPE ''''E'''' AND ''''EE`-MPC S/N A899N0 1501UAND UP WIRING DIAGRAM 5051147-00-TYPE ''''E'''' AND ''''EE''''-MPC S/N A899N01501U AND UP OPTIONS DIAGRAM 5051147-00-TYPE ''''E'''' AND ''''EE''''-MPC S/NA899N0150 WAND UP SCHEMATIC 5045807-00-TYPE ''''E''''-MPW-UP TO S/N 576819 WIRING DIAGRAM 5045807-00-TYPE ''''E''''-MPW-UP TO S/N 576819 OPTIONS DIAGRAM 5045807-00-TYPE ''''E`-MPW-UP TO S/N 576819 SCHEMATIC 5047447-00°TYPE ''''EE`-MPW-UP TO S/N 576819 WIRING DIAGRAM 5047 447-OO-TYPE ''''EE''''-MPW-UP TO S/N 576819 . OPTIONS DIAGRAM 5047447-00-TYPE ''''EE`-MPW-UP TO S/N 576819 SCHEMATIC 5048727-00-TYPE ''''E''''-MPW FROM S/N 576820 TO A838N06613U WIRING DIAGRAM 5048727-00-TYPE ''''E''''-MPW FROM S/N 576820 TO A838N06613U OPTIONS DIAGRAM 5048727-00-TYPE ''''E''''-MPW FROM S/N 576820 TO A838N06613U SCHEMATIC 5052557-00-TYPE ''''E'''' AND ''''EE''''-MPW S/N A838N06614U AND UP WIRING DIAGRAM 5052557-00-TYPE ''''E'''' AND ''''EE''''-MPW S/N A838N06614U AND UP OPTIONS DIAGRAM 5052557-00-TYPE ''''E'''' AND ''''EE`-MPW S/N A838N06614U AND UP SCHEMATIC 5046677-00-TYPE ''''E`-MTR-UP TO S/N 576845 WIRING DIAGRAM 5046677-00-TYPE ''''E''''-MTR-UP TO S/N 576845 OPTIONS DIAGRAM 5046677-00-TYPE ''''E`-MTR-UP TO S/N 576845 SCHEMATIC 5048747-00-TYPE ''''E`-MTR FROM S/N 576846 TO A817N05790U WIRING DIAGRAM 5048747-00-TYPE ''''E''''-MTR FROM S/N 576846 TO A817N05790U OPTIONS DIAGRAM 5048747-00-TYPE ''''E''''-MTR FROM S/N 576846 TO A817N05790U SCHEMATIC 5052567-00-TYPE ''''E'''' AND ''''EE''''-MTR S/N A817N05791 AND UP WIRING DIAGRAM 5052567-00-TYPE ''''E'''' AND ''''EE''''-MTR S/N A817N0579WAND UP OPTIONS DIAGRAM 5052567-00-TYPE ''''E'''' AND ''''EE`-MTR S/N A817N05791U AND UP SCHEMATIC 7524767-00-TYPE ''''E''''-MLW-S/N B828N01501S AND UP WIRING DIAGRAM 7524767-00-TYPE ''''E''''-MLW S/N B828N01501S AND UP OPTIONS DIAGRAM 7524767-00-TYPE ''''E''''-MLW S/N B828N01501S AND UP 4 DRIVE UNIT DRIVE UNIT-GENERAL DRIVE MOTOR ASSEMBLY UPPER HOUSING LOWER HOUSING DRIVE WHEEL REMOVAL INSTALLATION UPPER HOUSING REMOVAL INSTALLATION LOWER HOUSING DISASSEMBLY ASSEMBLY DRIVE UNIT REMOVAL INSTALLATION BEVEL PINION AND GEAR ADJUSTMENT 5 BRAKE SYSTEM BRAKE SYSTEM-GENERAL BRAKE SHOE AND LINING ASSEMBLY REMOVAL-MPW, MLW AND MPE INSTALLATION-MPW, MLW AND MPE REMOVAL-MPC AND MTR INSTALLATION-MPC AND MTR BRAKE RELEASE ARM REMOVAL-MPW, MLW AND MPE INSTALLATION-MPW, MLW AND MPE BRAKE LINKAGE REMOVAL-MPE INSTALLATION-MPE REMOVAL-MPC AND MTR INSTALLATION-MPC AND MTR ADJUSTMENTS BRAKE ADJUSTMENT-MPW, MLW AND MPE BRAKE ADJUSTMENT-MPC AND MTR SERVICE AND PARKING BRAKE LINKAGE-MPC AND MTR 6 CONTROL HANDLE CONTROL HANDLE-GENERAL REMOVAL-MPWAND MLW INSTALLATION-MPW AND MLW REMOVAL-MPE INSTALLATION-MPE CONTROL HANDLE HEAD REMOVAL INSTALLATION CONTROL HANDLEAND TOWER REMOVAL-MPC AND MTR INSTALLATION-MPC AND MTR 7 LIFT LINKAGE AND LOAD WHEEL LIFT LINKAGEAND LOAD WHEELS-GENERAL LOAD WHEELS-MPW, MPEAND MPC REMOVAL INSTALLATION LIFT LINKAGEAND LOAD WHEEL ASSEMBLY-MPW, MPEAND MPC . REMOVAL INSTALLATION PULL ROD°MPW, MPEAND MPC REMOVAL INSTALLATION ROCKER ARM-MPW, MPEAND MPC REMOVAL INSTALLATION UPPER LINK-MPW, MPEAND MPC REMOVAL INSTALLATION ADJUSTMENTS -MPW, MPEAND MPC FORK HEIGHT CASTER WHEELS-MPEAND MPC REMOVAL REPLACEMENT DISASSEMBLY ASSEMBLY LOAD WHEELS-MTR AND MLW REMOVAL INSTALLATION LOAD WHEEL AXLE-MTR AND MLW REMOVAL INSTALLATION LOAD PLATFORM LINKAGE-MLW REMOVAL INSTALLATION 8 HYDRAULIC SYSTEM HYDRAULIC SYSTEM-GENERAL HYDRAULIC SYSTEM-GENERAL SYSTEM OPERATION LIFTING A LOAD LOWERING A LOAD HYDRAULIC LINES HYDRAULIC OIL CLEANLINESS SOUND LEVEL HYDRAULIC UNIT REMOVAL INSTALLATION HYDRAULIC PUMP REMOVAL INSTALLATION HYDRAULIC PUMP RESERVOIR REMOVAL INSTALLATION HYDRAULIC CYLINDER REPACKING REMOVAL INSTALLATION RELIEF VALVE ADJUSTMENT TROUBLESHOOTING-LIFT ASSEMBLIES TROUBLESHOOTING-HYDRAULIC PUMP TROUBLESHOOTING-HYDRAULIC CYLINDERS 9 BATTERY AND CHARGING SYSTEM BATTERY AND CHARGING SYSTEM-GENERAL SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES LEAD-ACID BATTERIES SPECIFIC GRAVITY CHEMICAL REACTION HOW TO SELECT THE BATTERY VOLTAGE OFA BATTERY BATTERY RATINGS KILOWATT HOURS THE BATTERYAS A COUNTERWEIGHT BATTERY MAINTENANCE MAINTENANCE RECORDS CLEANING THE BATTERY ADDING WATER HYDROMETER BATTERY TEMPERATURE CHARGING THE BATTERY TYPES OF BATTERY CHARGES METHODS OF CHARGING TROUBLESHOOTING THE CHARGER HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED BATTERY CHARGING AREA EQUIPMENT NEEDED TROUBLESHOOTING-BATTERY TROUBLESHOOTING-BATTERY 10 USER SUPPORT INFORMATION SERVICE PARTS ORDERING INSTRUCTIONS TECHNICAL PUBLICATIONS PARTS MANUAL OPERATING MANUAL OPERATOR TRAINING SERVICE TRAINING COURSES SERVICE TRAINING MATERIALS 11 ALPHABETICAL INDEX