Toyota 7BPUE15 High Level Orderpicker (SN. from 80001) Workshop Service Manual (CL222-05)

Original Illustrated Factory Workshop Service Manual for Toyota High Level Orderpicker Models 7BPUE15.

Original factory manuals for Toyota Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
7BPUE15 sn from 80001

Format: PDF,373 Pages
Language: English

Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Page Revision Page
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
Staticsafety
JackingSafe ty
Tie-Down for Transport
Towing a Disabled Unit
Welding Safety
Systems Overview .
Vehicle Specification
General System Data
Installation Instructions
Wire Guidance
Cold Storage
UL Label ''''EE''''
Special Tools
Planned Maintenance
Maintenance Guidelines
Interval 1
Interval 2
Interval 3
Troubleshooting .
How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Troubleshooting Wiring Problems
Switches (General)
Electric Motor Tests
Battery Discharge Indicator (BDI)
Contactors
Fuses
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool
Drive Unit Troubleshooting Guide
Troubleshooting Flowcharts
Symptom Tables: Hydraulic Functions
Symptom Tables: Travel Functions
Symptom Tables: Electrical Symptoms
Codes and Tests
Operator Display Messages
Maintenance Mode
Traction Power Amplifier Fault Codes
Operator Display Fault Codes
Component Procedures
List of Component Procedures
Component Locator Photos
Covers and Finish
Tractor Covers
Operator Console Cover
Mast Guard
Decals
Steering and Controls
Operator Display
Control Handle
DriveandBrake
Driveunit
Drivewheel
Brake
Electrical Components
Battery Procedures
Motors (General)
Drive Motor
Lift Motor
Steer Motor
Traction Power Amplifier
Contactors
Contactor Tip Replacement
Fuses
Circuit Cards (General)
Switches (General)
Warning Light
Hydraulic Components
Hydraulic Manifold
Hydraulic Reservoir
Hydraulic Fluid
Solenoid Valves
Lift Pump and Motor
Lift Pressure Relief Valve Adjustment
Bleeding the Hydraulic System
Side Cylinder
Center Cylinder
Flow Control Valve
Mast Section
Three-Stage Carriage
InnerMast
Outer Mast
Two-Stage Carriage
Two-Stage Mast
Mast Bearings
Mast Disassembly and Shimming
Lift Chains. Three-Stage
Lift Chains. Two-Stage
Forks
Pallet Clamp
Loadwheels
SkidPads
Wire Guidance
System Overview
Install Kt Components
Set-Up Procedure
CodesandTests
Tests
General Troubleshooting
Troubleshooting in Flashware
Theory of Operation
Battery Plugged In
Key Switch (Sl) On
Closing Deadman Switches
Travel
Steering
Lift/Lower
Primary Memory
PinoutMatrix
Firmware Configuration
Flashware Program
Appendix
Lubrication Specification Chart
Torque Chart . Standard (Ferrous)
Torque Chart . Standard (Brass)
Torque Chart . Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Hydraulic Schematic