Linde H50T, H60T, H70T, H80T, H80T/900 LPG Forklift Truck 353-03 series Operating Instructions

Illustrated Factory Operators Manual for Linde LPG Forklift truck 353-03 series, Models H50T, H60T, H70T, H80T, H80T/900

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 116 pages

Covered models:
   H50T
   H60T
   H70T
   H80T
   H80T/900

Contents:
   Foreword
      Approved applications
      Technical note
      Truck takeover
      Description
      Type plates
      Technical data
      Noise emission levels
      Frequency characteristic for human body vibrations
      Technical description
      Engine
      Hydraulic system
      Operation
      Mast
      Brakes
      Steering
      Electrical system
      General view
      Controls and indicators
      Composite instrument
   Beginning operation
      Safety rules
      Safety information
      Handling fuel, lubricants and coolant
      Accident prevention check
      Operation of industrial trucks in the plant area
      Running-in instructions
      Experts
      Safety instructions for the LPG system
      Checks and services before initial operation
      Daily checks
      Daily checks and servicing before operation
      Opening the bonnet
      Closing the bonnet
      Check the engine oil level
      Check the header tank coolant level
      Visual, olfactory inspection of LPG system
      Filling the LPG tank
      Check the tyre inflation pressure
      Adjusting the operator seat
      Adjusting driver''s seat with air cushioning
   Operation
      Open LPG tank shutoff valve
      Applying the seat belt
      Opening the seat belt
      Starting the engine
      Stopping the engine
      Closing the LPG tank shutoff valve
      Malfunctions during operation
      Travel
      Forward travel
      Reverse travel
      Changing the direction of travel
      Stopping
      Single-pedal model
      Steering system
      Steering
      Braking system
      Service brake
      Parking brake
      Applying the parking brake
      Releasing the parking brake
      Central-lever control of lifting device and attachments
      Tilting the mast forward
      Tilting the mast back
      Lifting the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single-lever control of lifting device and attachments
      Installation of additional equipment
      Turning on the lighting
      Turning on the hazard warning light
      Turning on the front working lights
      Turning on the working light (at rear)
      Operating the intermittent front windscreen wiper
      Operating the front windscreen wiper
      Operating the front windscreen washer
      Intermittent switch for rear and top windscreen wiper
      Operating the rear windscreen and top screen wipers
      Operating the rear windscreen and top screen washer
      Operating the directional indicator lights
      Turning on the dome light
      Heater (Version 1)
      Controls
      Fan motor fuse
      Heater (Version 2), air conditioner
      Operating the horn
      Truck Data Management
      Truck data acquisition
      Condition code
      Truck data acquisition - default setting (PIN number and condition code)
      Truck data acquisition - special setting (PIN number)
      Fuses
      Before lifting a load
      Adjusting the fork spread
      Loading
      Transporting a load
      Depositing a load
      Parking the lift truck
      Transport
      Transport with lorry or low-bed semi-trailer
      Hoisting the truck
      Open-loop catalytic converter
      Wheel change
      Trailer coupling
      Mast removal
      Securing the moveable overhead guard
      Emergency exit for trucks with rear windscreen
      Towing instructions
      Towing
      Towing procedure
      Releasing the disc brake
      Opening the hydraulic by-pass valve
      After towing
      Making the brakes operational again
      Taking the truck out of operation
      Measures before taking truck out of operation
      Recommissioning after taking out of operation
      Disposal of old vehicles
   Maintenace
      General information
      Servicing the mast and the front part of the truck
      Securing the mast against tilting back
      Standard mast
      Securing the raised standard mast
      Maintenance after the first 50 service hours
      Inspection and maintenance chart
   Inspection and maintenance as required
      Clean the fork truck
      Clean and spray the lift chain
      Clean the air filter
      Clean with compressed air
      Empty the dust bowl in the air filter cover
      Renew the safety element
      Clean the prefilter
      Service the air conditioner
      Lubricate the steer axle, mast and tilt cylinder bearings
      Check the tyres for damage and foreign objects
      Check wheel fastener for tightness
      Clean the radiator and hydraulic oil cooler and check for leaks
      Check seat belt for condition and operation
   500-hour inspection and maintenance
      Clean and lubricate the steer axle
      Grease the mast pivots
      Grease the tilt cylinder and overhead guard pivots
      Check the engine cooling system for leaks
      Check the CO contens in the exhaust gas
      Three-way catalytic converter:
      Check the basic adjustment of the LPG system
      Check the condition and security of electric cables, connectors and cable connections
      Check the condition, electrolyte level and specific gravity of the battery
      Check the engine mounting, movable overhead guard, steer axle and drive axle hub differentials for tightness
      Check the forks and fork quick-releases
      Check the mast, lift chains, lift cylinders and stops for condition, operation and security
      Adjust the lift chains, lubricate with chain spray
      Check the pre-tension of double hoses if attachments are fitted
      Check and oil the pedals, accelerator and engine control linkages
      Renew the engine oil
      Drain the engine oil
      Renew the engine oil filter canister
      Fill engine oil
      Check and oil other pivots and joints
      Check the hydraulic oil level
      Check/clean the crankshaft breather oil separator
      Renew the drive axle hub differential oil and clean the magnetic plug
      Clean the radiator and hydraulic oil cooler
      Check the coolant concentration
      Change the LPG filter
      Inspect LPG system for damage and check for leaks with leakage spray
      Check the throttle valve stop
   1000-hour inspection and maintenance
      Renew the pressure filter
      Renew the suction filter
      Renew the breather filter
      Check the engine mounting and engine support
      mounting for condition and tightness
      Check the exhaust system for leaks and tightness
      Check the hydraulic system, hydraulic pumps,
      valves and lines for leaks
      Renew the air filter element, check the vacuum switch
      Clean the evaporator/pressure regulator
      Check the LPG mixer adjustment
      Check V-belt tension and condition
      Tighten V-belt drives
      Check valve tip clearances, adjust if required
      Renew the spark plugs
      Drive axle hub differential: Check the oil level and examine for leaks
      Check the parking brake
   2000-hour inspection and maintenance
      Renew the safety element
   3000-hour inspection and maintenance
      Renew the hydraulic oil
      Renew the high-pressure gas hoses
      Drive axle hub differential: Renew oil and clean the
      magnetic plug
      Renew the coolant
      Renew the V-belts
      Tension the V-belts
      Inspection and maintenance data
      Fuel and oil recommendations
      Engine oil
      Hydraulic oil
      Gear oil
      Lubricating grease
      Coolant
      Battery grease
      Chain spray
      LP gas
      Refrigerant for air conditioner
      Troubleshooting guide (LPG engine)
      Troubleshooting guide (hydraulic system)
      Electric circuit diagram (standard equipment)
      Electric circuit diagram (options)
      Electric circuit diagram (Lambda control)
      Electric circuit diagram (Truck Data Management)
      Hydraulic circuit diagram
   Index
   Safety rules for LP gas (excerpt)
   Safety precautions for transistorised ignition systems