Linde H20, H25, H30, H35 Diesel Forklift truck 351-03 series Operating Instructions (User Manual)

Illustrated Factory Operators Manual for Linde 351-03 series Diesel Forklift Trucks Models H20, H25, H30, H35

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 101 pages

Covered models:
   H20
   H25
   H30
   H35

Contents:
   Foreword
      Approved applications
      Technical note
      Truck takeover
      Description
      Type plates
      Technical data
      Noise emission value
      Frequency characteristic for human body vibrations
      Technical description
      Engine
      Hydraulic system
      Operation
      Brakes
      Steering
      Electrical system
      General view
      Controls and indicators
      Composite instrument
   Beginning operation
      Safety rules
      Important safety information
      Handling fuels and lubricants
      Accident prevention check
      Operation of industrial trucks in the plant area
      Diesel engine emissions
      Soot particulate filter inspection
      Running-in instructions
      Experts
      Checks and services before initial operation
      Daily checks
      Daily checks and servicing before operation
      Opening the engine cover
      Closing the engine cover
      Checking the fuel level
      Filling fuel
      Checking the engine oil level
      Check the coolant level in the expansion reservoir
      Checking the tyre pressure
      Applying, opening the seat belt
      Adjusting the operator seat
      Starting the engine
      Cold start
      Stopping the engine
      Malfunctions during operation
   Operation
      Driving
      Forward travel
      Reverse travel
      Changing the travel direction
      Stopping
      Single-pedal model
      Steering system
      Steering
      Braking system
      Service brake
      Parking brake
      Applying the parking brake
      Releasing the parking brake
      Central-lever control of lifting device and attachments
      Tilting the mast forward
      Tilting the mast back
      Lifting the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single-lever control of lifting device and attachments
      Installation of additional equipment
      Switching on the front working lights
      Switching on the rear working lights
      Switching on the lighting
      Switching on the hazard warning light
      Turning on the front windscreen wiper
      Turning on the rear windscreen wiper
      Switching on the directional indicators
      Water heater
      Controls
      Fan motor fuse
      Operating the horn
      Data Logger
      Fuses
      Check the fuses, replace if necessary
      Fuses, soot particulate filter system
      Before lifting a load
      Adjusting the fork spread
      Loading
      Travel with a load
      Unloading
      Parking the lift truck
      Transport
      Transport with lorry or low-bed semi-trailer
      Hoisting the truck
      Hoisting the truck with a crane
      Hoisting the truck with the eyebolts
      Changing wheels
      Trailer coupling
      Mast removal
      Towing instructions
      Towing
      Towing procedure
      Releasing the multiple disc brake
      Opening the hydraulic by-pass valve
      After towing
      Re-establishing braking power
      Emergency exit for trucks with rear windscreen
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
   Maintenance
      General information
      Mast types
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Standard mast
      Securing the raised standard mast
      Duplex mast
      Securing the raised duplex mast
      Triplex mast
      Securing the raised triplex mast
      Checks and services after the first 50 service hours
      Inspection and maintenance schedule
   Inspection and maintenance as required
      Clean the lift truck
      Cleaning and spraying the mast chain
      Cleaning the air filter
      Cleaning with compressed air
      Renewing the safety element
      Checking the dust discharge valve
      Cleaning the prefilter
      Regenerate the soot particulate filter (variant I)
      Remove the soot particulate filter
      Clean the soot particulate filter
      Regenerate the soot particulate filter (variant II)
      Clean and check the radiator and hydraulic oil cooler for leaks
      Drain the fuel system water preseparator
      Tighten the wheel fasteners
      Check the tyres for damage and foreign objects
      Lubricate the steer axle, mast and tilt cylinder bearings
      Check seat belt for condition and proper operation
   500-hour inspection and maintenance
      Change the engine oil
      Drain the engine oil
      Renew the engine oil filter
      Top up engine oil
      Check coolant strength
      Check the hydraulic system oil level
      Clean the fuel pump strainer
      Renew the fuel filter
      Bleed the fuel system
      Drain the fuel system water preseparator
      Check the mounting of the compact axle at the engine .
      Check the mounting of the engine, counterweight, overhead guard, steering axle, tilt cylinder and wheel drives for tightness
      Check and oil the pedals, travel control and engine control linkages
      Check the V-belt tension and condition
      Tighten the V-belt
      Clean the radiator and hydraulic oil cooler
      Checking the soot particulate filter system (variant II)
      Check electric cables, cable connectors and connections for condition and tightness
      Battery: Check condition, electrolyte level and specific gravity
      Check and oil other pivots and joints
      Clean and grease the steering axle
      Grease the mast and tilt cylinder bearings
      Clean and lubricate the sideshift, check the fasteners
      Check the forks and fork guick-releases
      Check the pre-tension of double hoses if attachments are fitted
      Check the mast, lift chains and stops for condition, mounting and operation
      Adjust the lift chain length
      Lubricate with chain spray
   1000-hour inspection and maintenance
      Renew the air filter element, check the vacuum switch
      Check the engine mounting for condition and tightness
      Check the air intake and exhaust pipes for leaks
      Check the hydraulic system, compact axle, pumps, valves and lines for leaks
      Hydraulic system: Renew the pressure, suction, and breather filters
      Renew the pressure filter
      Renew the suction filter
      Renew the breather filter
      Check the soot particulate filter system (variant II)
      Check the parking brake
   2000-hour inspection and maintenance
      Renew the V-belt
      Tighten the V-belt
      Check the injection nozzles
      Check, adjust valve clearance
      Check the soot particulate filter system (variant II)
      Renew the safety element
      3000-hour inspection and maintenance
      Renew the hydraulic oil
      Tighten the mounting of the compact axle at the engine Renew the coolant
   5000-hour inspection and maintenance
      Renew the crankcase vent filter
      Inspection and maintenance data
      Fuel and oil recommendations
      Engine oils
      Oil grades
      Oil viscosity
      Diesel fuel
      Hydraulic oil
      Lubricating grease
      Coolant
      Battery grease
      Chain spray
      Troubleshooting guide (Diesel engine)
      Troubleshooting guide (hydraulic system)
   Wiring diagram
      Wiring diagram (options)
      Hydraulic circuit diagram
   Alphabetical index