Linde H12D, H16D, H18D,H20D Diesel Forklift Truck 350-03 series Operating Instructions (User Manual)

Illustrated Factory Operators Manual for Linde 350-03 series Diesel Forklift Trucks Models H12D, H16D, H18D, H20D

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 105 pages

Covered models:
   H12D-03
   H16D-03
   H18D-03
   H20D-03

Contents:
   Foreword
      Authorised applications
      Technical note
      Takeover inspection
   Description
      Type plates
      Technical data
      Noise emission levels
      Frequency characteristic for human body vibrations
      Technical description
      Engine
      Hydraulic system
    Operation
      LHC control
      Brakes
      Steering
      Electrical system
      General view
      Controls and indicators
      Composite instrument
   Beginning operation
      Safety rules
      Safety information
      Handling fluids and lubricants
      Accident prevention check
      Operation of industrial trucks in the plant area
      Diesel engine emissions
      Soot particulate filter inspection
      Running-in instructions
      Experts
      Checks and services before initial operation
      Daily checks
      Daily pre-operational checks and services
      Opening, closing the bonnet
      Check the fuel level
      Replenish fuel
      Check the engine oil level
      Check coolant level in expansion reservoir
      Check the tyre inflation pressure
      Applying, opening the seat belt
      Adjusting the operator seat
      Starting the engine
      Stopping the engine
      Malfunctions during operation
   Operation
      Travel
      Forward travel
      Reverse travel
      Changing the travel direction
      Stopping
      Single-pedal model
      Steering system
      Steering
      Braking system
      Service brake
      Stop pedal
      Parking brake
      Applying the parking brake
      Releasing the parking brake
      Central lever operation of lifting device and attachments
      Tilting the mast forward
      Tilting the mast back
      Lifting the fork carriage
      Lowering the fork carriage
      Operating the attachments
      Operating the sideshift
      Operating the clamp
      Single-lever operation of lifting device and attachments
      Installation of additional equipment
      Switching on the front working lights
      Switching on the rear working light
      Switching on the lights
      Switching on the hazard warning lights
      Turning on the front windscreen wiper
      Turning on the rear windscreen wiper
      Operating the turn indicator lights
      Heater
      Heater controls
      Fan motor fuse
      Operating the horn
      Truck Data Management
      Truck data acquisition
      Condition code
      Truck data acquisition - default setting (PIN number and condition code)
      Truck data acquisition - special setting (PIN number)
      Fuses
      Check fuses, renew if required
      Diagnostic plug
      Before lifting a load
      Adjusting the fork spread
      Loading
      Travel with a load
      Unloading
      Parking the lift truck
      Transport
      Transport with lorry or low-bed semi-trailer
      Hoisting the truck
      Hoisting the truck with a crane
      Hoisting the truck with the eyebolts
      Wheel change
      Trailer coupling
      Mast removal
      Towing instructions
      Towing
      Towing procedure
      Release the multiple disc brake
      Open hydraulic pump pressure-relief valves
      After towing
      Reset brake
      Emergency exit for trucks with rear windscreen
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
   Maintenance
      General information
      Lift mast types
      Work on the mast and on the front part of the truck
      Securing the mast against tilting back
      Standard mast
      Securing the raised standard mast
      Duplex mast
      Securing the raised duplex mast
      Triplex mast
      Securing the raised triplex mast
      Checks and services after the first 50 service hours
      Inspection and maintenance chart
   Inspection and maintenance as required
      Clean the lift truck
      Clean and spray the mast chain
      Clean the air filter
      Cleaning with compressed air
      Check the dust discharge valve
      Clean the prefilter
      Check the mounting of the hydraulic oil tank and fuel tank
      Drain the fuel filter
      Tighten the wheel fasteners
      Check the tyres for damage and foreign objects
      Regenerate the soot particulate filter (variant I)
      Removing the soot particulate filter
      Cleaning the soo particulate filter
      Regenerate the soot particulate filter (variant II)
      Clean and check the radiator and hydraulic oil cooler for leaks
      Lubricate the steer axle, mast and tilt cylinder bearings
      Check seat belt for condition and operation
   500-hour inspection and maintenance
      Grease the mast and tilt cylinder bearings
      Drain the fuel filter
      Check electric cables, cable connectors and connections for condition and tightness
      Check battery condition, electrolyte level and specific gravity
      Sideshift: Clean, grease and check the mounting
      Clean and grease the steering axle
      Retighten the mast fastening bolts
      Check the hydraulic oil level
      Check and oil the pedals, travel control and engine control linkages
      Change the engine oil
      Drain the engine oil
      Renew the engine oil filter
      Replenish the engine oil
      Check coolant strength
      Check the tension and condition of alternator and coolant pump drivebelts
      Tighten the alternator drivebelt
      Tighten the coolant pump drivebelt
      Check the tension and condition of the toothed belt, renew if necessary
      Check the counterweight, overhead guard, steering axle and drive axle for security
      Clean the radiator and hydraulic oil cooler
      Check the soot particulate filter system (variant II)
      Check the mast, mast chains, lift cylinders and end stops for condition, security and operation
      Adjust the mast chain length, lubricate with chain spray
      Check and oil other pivots and joints
      Check the forks and fork quick-releases
      Check the pre-tension of double hoses if attachments are fitted
   1000-hour inspection and maintenance
      Renew the air filter element, check the vacuum switch
      Check the engine and engine support mounting for condition and tightness
      Check the air intake and exhaust pipes for leaks
      Check the hydraulic system, drive axle, pumps, valves and lines for leaks
      Renew the fuel filter
      Renew the pressure, suction, and breather filters in the hydraulic system
      Renew the pressure filter
      Renew the suction filter
      Renew the breather filter
      Check the soot particulate filter system (variant II)
      Check the parking brake
   2000-hour inspection and maintenance
      Check the soot particulate filter system (variant II)
   3000-hour inspection and maintenance
      Renew the coolant
      Renew the alternator and coolant pump drivebelts
      Renew the hydraulic oil
      Renew the toothed belt
      Inspection and maintenance data
      Fuel and oil recommendations
      Engine oil
      Diesel fuel
      Hydraulic oil
      Lubricating grease
      Coolant
      Battery grease
      Chain spray
      Troubleshooting guide (Diesel engine)
      Troubleshooting guide (hydraulic system)
      Electric circuit diagram (standard equipment)
      Electric circuit diagram (options)
      Electric circuit diagram (Truck Data Management)
      Hydraulic schematic
   Index