This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English Format: PDF, 66 pages
Covered models (from 05.2003): L12R L16R
Contents: Description EC Declaration of conformity Plates and labels Technical data Technical description General views Controls Multifunction indicator 1 Operation / Daily checks and maintenance prior to operation Safety rules Definition of terms related to safety Use of lubricants Residual risks Stability Periodical checks on the truck Advice for initial use Checks before initial operation Daily checks before use Check the Forward/Reverse and raise/lower controls Checking the electrical steering Check braking Check the emergency stop and driver presence Check the parking brake switch Check the horn Check the mast protection screen Check condition of battery charging L12R - L16R: opening the battery compartment side panel L12RI - L16RI: opening the battery compartment side panel Battery connection Recharging the battery with a external charger Checking the state of the cables, battery connector Checking electrolyte level and topping up with water Checking the electrolyte gravity Removing/replacing the battery L12R - L16R: Changing the battery with the help of a hoist L12RI - L16RI: Changing the battery with the help of a hoist Use Instructions for use Seat adjustment Startup Emergency isolator Seat safety device Parking brake tilter Marking the travel direction Steering Direction of deflection in forward movement Horn control Driving Forward travel Direction of travel reversal Truck operator presence button Operating the truck on ramps Ascending/descending slopes Departure on ramps Electric foot brake Braking by reversing the direction of motion LBC automatic braking Parking brake Safety brake Use of mast, LLC control Unloaded high speed Hoisting controls Gradual stopping of platform in low position Initial lift control High fork safety devices Capacity L12R - L16R Reading the load diagram Picking up a load on the ground Transporting a load Removing a load on the ground Stacking a load Picking up a load at a height Before leaving the truck Slinging/lifting the truck Towing Removing the mast Transporting and storing the truck Maintenance General remarks Work on the lifting mast Simplex lifting mast Safety device for the simplex lifting mast Standard lifting mast Safety device for the standard lifting mast Duplex lifting mast Safety device for the Duplex lifting mast Triplex lifting mast Safety device for the triplex lifting mast Schedule of maintenance operations Maintenance as required Cleaning the truck Cleaning the battery and battery compartment Remove floor plate Fixing and checking the stabiliser wheel Fuse check Maintenance every 500 hours Cleaning and lubricating chains Cleaning and lubricating the mast Check the condition and fixing of mast Adjustment of the length of mast chains Check the condition and fixing of wheels Cleaning the steering pinions Open the motor covers Greasing the turntable bearing of the motor unit drive unit Lubricating the initial lift lever Checking articulations Check hydraulic oil level of gear reducer Check that hydraulic circuits are leak proof Check hydraulic oil level Checking the electrolyte level Checking the electrolyte gravity Checking the condition of cables, terminals and battery contact Remove steering wheel Remove instrument panel Adjustment of electromagnetic brake Check the condition and fixing of cables and electrical connections Cleaning the electrical plate and checking Checking the contact wear Check and replace if necessary traction motor brush Check and replace if necessary traction motor brush Maintenance every 1000 hours Check and replace if necessary traction motor brush Cleaning the high pressure hydraulic filter Checking the mechanical fixing of components Maintenance every 2000 hours Remove the motor pump unit Replacing the hydraulic oil Filling Recommended lubricants Technical data Hydraulic diagram L12-L16R without LI Hydraulic diagram L12-L16R without LI Electric diagrams L12R - L16R without LI Electric diagrams L12R-L16R with LI Index