Still R70-40, R70-45, R70-50 Diesel/LPG Forklift Truck Series R7071-73, R7081-83 Workshop Manual

Original Illustrated Factory Workshop Manual for Still Fork Trucks Models R70-40, R70-45, R70-50 Series R7071, R7072, R7073, R7081, R7082, R7083

Electrical Circuit Diagramms is Included!!!

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
   R70-40
   R70-45
   R70-50

Format: PDF, 353 Pages
Date of Publication: 06.2016
Language: English

Contents:
   00 Product information
      Foreword
         About the R704.0t-5.0t
      Safety precautions
         Parkingthe truck so it is secured for service work
         Working on live electrical components
         Working on the LPG system
         Securing the fork carriage
   01 Service
      Maintenance
         Maintenance instructions
         Maintenance- 1000hours/annually
         Maintenance-3000 hours/every two years
      Tools
         Measuring and testing equipment
         Harnesses and hoists,4.0 1- 5.0 1
         Standardised tightening torques for standard-pitch threads andfine-pitch threads ..
         Standardised tightening torques for hosefittings
   02 Diagnostics
      Introduction to DiaMon
         STEDS-Navigator
         CAN box diagnostics
         Diagnostic set-up
         Starting DiaMon
      Working with DiaMon
         Reading out and clearing the error list
         Readingout access codes
      Working usingthe ABE
         Error list on the ABE1 display
   11 Electric motor
      Traction motor
         General technical data
         Electrical connections
         Traction motor
      Sensors
         Pin sensor
         Temperature sensor KTY84
      Generator
         General technical data
      Alternator
         Removing and installingthe alternator
   12 Internalcombustion engine
   Internalcombustion engine
      Engine unit
      Engine unitRemoval and installation
      Starter ring gear
      Starter motor
      Alternator monitoring
      Retrofittingthe 110-A alternator for TCU 1
   Diesel engine
      General technical dataVW 2.0 1 turbodiesel
      Diesel engine VW 2.OITDI
   LPG engine
      General technical data— VW3.2ITG
      VWVR6 3.2 1 LPGengine
   13 Internalcombustion engine - attachment parts
      LPG system
         Impcocomponents
         Evaporatorfunction - gas mixer
         Suction module
         MAP/MAT sensor 0B6
         Chassis module
         Actuator unit
         Gas shut-off valve unit
         Gas shut-off valve monitoring
         Shut-down due to lack of gas
         Maintenance and test specifications
         Testing for leaks inthe LPG system
         Testing CO level in exhaust gases
         Servicing the LPG filter
         Servicing the 30-bar high-pressure reliefvalve
         Evaporator -maintenance
         Safety valve- 1.7 bar
      LPG cylinder/tank
         LPG cylinder
   14 Internal combustion engine - exhaust system
      Exhaust system - particle filter
         Structure of the Eberspácher particlefilter
         7.5 kW Eberspácher particlefilter
         Regeneration
         Maintenance instructions
      Exhaust system— LPG
         Lambda control system
         Lambda sensor
         Three-way catalytic converter
   22 Mechanical drive axle
      Drive axle EC50I
         General technical data Carraro EC50I
         Drive axle
         Drivewheel unit
         Removing/installingthe drive axle
         Traction motor
         Differential gearbox and brake
         Removal of the differential gearbox and brake
         Installationof the differential gearbox and brake
   30 Chassis, bodywork and fittings
      Chassis
         Working with gas springs
      Counterweight
         Counterweight
   42 Steering system
      Hydraulic steering
         General technical data
         Steering system
         Steering— error detection
         Steering unit
         Priorityvalve
      Steering wheel and steering column
         Steering column
      Steering axle
         General technical data
         Swing axle
         Removing/installingthe swing axle
         Wheel hub
         Steering angle
         Tie rod
         Axle stub
   49 Brake system
      Mechanical service brake
         Changing the brake cable Service brake
         Service brake
         Removing/installingthe service brake
         Brake sensor 1B2
      Handbrake
         Changing the brake cable Parking brake
         Parking brake switch
   50 Controls
      Single pedal
         Accelerator- single-pedal
      Double pedal
         Accelerator — dual pedal
      Controls
         Multi-levers
         Joystick
         Joystick operation
         Generation 2 mini-lever
         Generation 2 mini-leverActuation
         Tip switch
         Generation 1mini-lever
         Axle assignment
   56 Display elements
      Operating console
         Direction of travel flasher module (Fabli)
         Direction of travel flasher display
      Display
         Displayoperating unit (ABE 1) Generation 1
         ABE 1Installationand removal
   60 Electrics/electronics
      General
         General technical data
         Overview of the controllers
         Electrical components
         Software compatibility
         PAN process
         Parameter management
         Error ring buffer
         Intermediatecircuit
         Insulation measurement
         Traction motor temperature monitoring
         Temperature monitoring,traction inverter with air cooling
         Availability of drive modeand driving behaviour
         Driving mode— driving behaviour Description
         Blue-Q = IQ
      Wiring
         CAN bus system
         CAN bus connections
         Power cables
         Maintenance guidelines for power cables
         Repair-Contact elements
      Electrical system
         Fuse box
         Fuses
         Relays inthe fuse box
      Other components
         Option Board
         CAN-Power-Port (CPP)
         CPP 1/CPP3
         CPP2/CPP4
         Soot CPP (CPP5)
         Relay-Power-Port
   64 Electronic controllers
      Traction and working hydraulics control
         Truck control unit (TCU)
         Truck control unit (TCU) Removal and installation
      Inverters
         Inverter
         InvertersRemovaland installation
         Brake resistor
   69 Batteries and accessories
      Starter battery
         Starter battery
   70 Hydraulics
      General
         General technical data
         Depressurisingthe hydraulics
         Liftingoperating speeds
         Tilting operating speeds
         Lowering operating speeds
      Safety check
         Forwardtilt safety test
         Lowering safety test
         Safety checks of hose assembly
         Basic hydraulics
      Basic hydraulics
         Fan motor control unit
         Fan control valve
         Steering hydraulics
         Working hydraulics
         Variable displacement pump
         Pump regulator
         Variable displacement pump Removal and installation
         Hydraulic tank
         Hydraulic oil
         Intake filter
         Suction filter
         Return filter
         Breather
         High-pressurefilter
         Conical nipplefittings (CNF)
         Bolted joint
   71 Working hydraulics
      Tilt cylinders
         Masttilt
         Tilt cylinders Removaland installation
         Changing the set of seals 2200-5000 kg -LSP 500
      Auxiliary hydraulics
         Attachments
         Second operating function for attachments
         Clamp locking mechanismfor hand levers
         Clamp locking mechanismwith servo hydraulics
      Accumulator
         Accumulator
         Checking the accumulator
   76 Valves
      Hand lever
         General technical data
         Hand lever valve block
         Valve block Removal/ installation
         Directional control valve block
         Check valve for hydraulics blockingfunction
         Hydraulic transmitter
      Servo hydraulics
         General technical data
         Servo hydraulicsvalve block
         Directional control valve block
         Directional control valve function Lifting
         Directional control valve function Lowering
   80 Load lift system
      Mast bearings
         Carraro EC50and EC50I mast bearings
   81 Lift mast
      Lift mast
         General technical data
         Hose safety valve of triplex mast
         Support roller play (150)
         Load chains -Checking and cleaning
         Working on lift masts
         Lift mast- Removal
         Lift mast- Installation
      Telescopic lift mast
         Telescopic lift mast (150)
         Removingthe support rollers inthe lift mast
         Assembling the lift mast after replacingthe support rollers
         Adjusting the load chains Telescopic lift mast (150)
      Triple mast
         Triple mast (150)
         Adjusting the outer load chains Triple mast (150)
         Load chain adjustment midpointTriple mast (150)
      Lift cylinders
         Liftjack
         Working on lift cylinders
         Outer cylinder
   84 Load support
      Fork carriage
         Fork carriage - Removing in an upwards direction
         Fork carriage - Removing in a downwards direction
   Annex
   X Circuit diagrams
      Hydraulics
         Hydraulic circuit diagram Multi-levers
         Hydraulic circuit diagram Proportionaltechnology
      Electrical