Linde E35, E40, E45, E50 Electric Forklift Truck 388 Series Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Linde Electric Forklift Truck 388 Series, Models E35, E40, E45, E50.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
E35
E40
E45
E50

Format: PDF, 548 Pages
Language: English

Contents:
0. Product information
Technical data
Type overview
Serial numbers
Inspection and maintenance
Service overview
Activities within scope of service
Operating material
Lubricants and operating materials
Tightening torques
Tightening torques for standard pitchthreads
Tightening torques for fine pitchthreads
Tightening torques for units
Special tools
Special tools and measuring instruments
Diagnostics
Overview
Canbox
Software update for Canbox
Pathfinder
Log files
Code lists
Error code display
Driving codes
Working hydraulics codes
Traction power module codes
Working hydraulics power module codes
Codes display
Battery charger codes
1. Engine
Drive axle
Overview
Drive axle plug positions
Spring elements
Planetary transmission breather
Axle housing checking screw
Special tools, drive axle
Removingthe drive axle
Dismantlingthe drive axle
Traction motor
Technical data
Changing bearings and shaft seal
Motor testing
Preparation
Visual inspection
Traction motor winding test
Rotortesting
Motor connection
Power module connections
Cleaning
Cleaning the motor- drive axle
Sensors
Rev sensor
Drive axle temperature sensor
Forced ventilation
Overview
Changing the fan
2. Drive wheel unit
Planetary transmission
Functional description
Replacingthe shaft seal
Planetary transmission °Checking the oil level
Changing the oil in the planetary transmission
3. Chassis, bodywork and fittings
Chassis
Chassis design
Locking bolt setting
Front panellings
Rear panelling
Driver`s seat
Changing the seat switch and switch plate
4. Chassis frame
Steering system
Functional description
Steering actuation
Steering column
Steering control valve
Combined axle
Functional description
Removingthe steering axle
Changing the steering cylinder seals
Installing the steering axle
Adjusting the steering lock
Steering angle sensor
Steering angle sensor3B1
Changing the steering angle sensor
5. Operating devices
Accelerator
Function
Exchange
Stop screws
Brake system
General
Electric brake
Functional description
Stop pedal sensor
Hydraulic service brake
Functional description
Brake valve
Brake valve purge function
Towing
Joysticks
Joystick configurations
Joystick variants
Joystick interlock
Functional description
Exchange
6. Electrics/electronics
General
Safety instructions for electrical equipment
Cleaning the electrical system
Insulation testing
EMC- Electromagnetic compatibility
CAN bus
Electrostatic charging
Functional overview
Basic truck plug positions
Armrest plug
Power modules
Description
Assembly
Pin assignment
Signals
Electrical components of contactor carrier
Contactor carrier
Central negative point X31
Central positive point X30
Emergency off switch
Voltage transformer
Current sensor
Main current fuses
Control current fuses
Fuses (special equipment)
Main contactor
Battery connection assembly
Special equipment adaptor connector 9X15/9X16/9X17
Truck control unit
Truck control unit overview
Truck control unit pin assignment
Power supply
Power supply of external components
Enable signal
Accelerator 1A4
Single-pedal drive direction switch, 1S13
Parking brake switch 1S2
Activating the brake valve magnets
Stop pedal sensor 1 B4
Steering angle sensor
Truck coding
Relay drivers for driving
Joysticks
Output signals
Valve activation
Accumulator charging valve
Tilt angle sensor
Steering column sensor
Fan control
Rear cover monitoring sensor
Display unit
First version
Display unit overview
Second version
Display unit overview
Display unit, general
Hour meter
Service interval indicator
Time
Remainingtravel time display
Speed indicator
Steering angle display
Lift mast symbol
Seat belt not fastened
Parking brake symbol
Discharge indicator
Warning lights
Internal hour meter
Connector plug
Changing the display unit
7. Hydraulics
General
Contamination in the hydraulic system
Adjusting the auxiliary hydraulics
Pump unit
Pump unit functional description
Pump motorwinding test
Technical data
Pump motorterminal board
Pump motortemperature sensor
Pump motor power module
Changing bearings and shaft seal
Hydraulic pump
Priority valve
Pumpunitfan
Control valve
Overview
Functional description
Adjusting the pressure relief valve
Valve coils
Emergency lowering screw Lower
Adjusting the maximum lifting and lowering speed
Hydraulic components
Accumulator
Pressure sensors
High-pressurefilter
Hydraulic tank
Tilt cylinder
Variants
Removingthe tilt cylinder
Sealing the tilt cylinder
Installing the tilt cylinder
8 Load lift system
Lift mast
Lift mast overview
Lift cylinder connection
SCHAFERHydraulic plug system
Removingthe lift mast
Lift mast chains
Adjust lift mast chain
End position damping
Line break safety device
Sealing the lift cylinder
Roller play
Tilt angle sensor
Functional description
Calibrating the tilt angle sensor
Backwards tilt angle
9. Special equipment, accessories
Components of electrical special equipment
Voltage transformer
Wiring harness of voltage transformer
Relay box
Relay box plug holder
Relay slots
Relay
Fuses
Potential dividers
Switches (special equipment)
Multifunction switch
Lighting
Front headlights
Rear lights -standard lighting
Rear lights -high lighting
Wiring harness for standard lighting
High lighting wiring harness
Wiring harness for interior light /terminal board light
Working spotlights
Working spotlight wiring harness positions 3/4 and 7/8
Working spotlight wiring harness position 1/2
Working spotlight wiring harness position 5/6
Integrated charger
Periodic testing
Safety information, battery and battery charger
Testing the battery charger
Requirements for ''''qualified individuals''''
nspection procedure
Visual inspection
Measurement
Testing
Evaluation and documentation
Functional description
Battery charger, general
Charging times
Settings
Battery charger wiring harness
Plug pin assignment 9X2
Battery temperature sensor
Equalising und maintenance charges
Charging
Charging characteristic curves
Assignment of charging characteristic curves
Charging characteristic curves
Auxiliary components
Electrolyte circulation
Batteries
Charging at the rear
Active charging ventilation unit
Wiring harness for active charging ventilation unit
Hydraulic battery carrier
Battery carrier
Battery carrier wiring harness
Washer system
Windscreen wiper module 9N80
Wiring harness for washer system
Warning signals
Wiring harness for rotating beacon, flashing beacon via key switch
Switchable reversing signals wiring harness
Heating system
Electric heating
Heating system wiring harness
Wiring harness for seat heater
Other
Linde Forklift Data Management
12V wiring harness socket
Radio wiring harness
Charging at the rear
Truck control unit special functions
Plug special functions
Reduced driving speed
Wiring harness fortraction speed reduction 2
Reduced operating speed
Lift mast positioning
Lift height restriction
Working hydraulics
Third auxiliary hydraulic system
Depressurisation
Depressurisationwiring harness
Annex
10. Circuit diagrams
Wiring diagrams
Basic equipment sheet 01
Basic equipment sheet 02
Special equipment sheet 01 ° voltage transformer/heating system
Special equipment sheet 02 ° screen heating, rear window wiper/front windscreen wiper/roof panel wiper
Special equipment sheet 03 ° voltage transformer/socket/radio/seat heater ....
Special equipment sheet 04 ° standard lighting
Special equipment sheet 05 ° higher lighting
Special equipment sheet 06 ° working spotlight/rotating beacon/flashing bea
con/BlueSpot/switchable reversing signal
Special equipment sheet 07 ° hazard warning lights for reverse travel
Special equipment sheet 08 ° Linde Forklift Data Managementwith load sensor/GPRS unit
Special equipment sheet 09 ° depressurisation/mast positioning/3rd auxiliary hydraulics
Special equipment sheet 10° battery carrier
Special equipment sheet 11° integrated charger
Special equipment sheet 12° rear battery charger
Hydraulic circuit diagrams
Hydraulic circuit diagram for basic truck -Lateral battery carrier (special equipment) . .