Still R20-15, R20-16, R20-18, R20-20 ForkLift Truck Series R2008-R2024, R2037-R2048i Workshop Manual

Original Illustrated Factory Workshop Manual for Still Electric Lift Truck Models R20-15, R20-16, R20-18, R20-20 Series R2008, R2009, R2010, R2011, R2012, R2013, R2014, R2015I, R2017, R2018, R2019, R2020, R2021, R2022, R2023, R2024, R2037, R2038, R2039, R2040, R2041, R2042, R2043, R2044, R2045i, R2046i, R2047i, R2048i

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
   R20-15
   R20-16
   R20-18
   R20-20

Format: PDF, 253 Pages
Language: English

Contents:
   01. Chassis Frame
    Frame and Counterweight
    Jacking up the truck
   02. Steer axle
   03. Drive unit
    Technical Data for Maintenance Service
    Wheel drive - Description
    Wheel drive removal and installation
    Reduction gears
    Cross section of reduction gear
   04. Wheels / tyres
    Technical Data for Maintenace Service
    Wheels and tyres
   06. Steering
    Technical Data for Maintenance
    Operation and
    functional description
    Adjusting the steering column
    Steering control unit
    Steering control unit removal
    Steering controll unit installation
    Repairing the steering control unit
    Priority valve- Dismantling
    Priority valve - Reassembly
    Steer cylinder disassembly
    Steer cylinder reassembly
    Articulating axle steer cylinder
    Turntable steering steer cylinder
   07. Brake System
    Brake adjustment, service brake
    Brake adjustment, parking brake
   08. Electrical Installation
    Technical Data for Maintenance Service
    Electrical installation
    Controller block diagram
    Insulation test
    Console, general
    Console, operation
    Console, password level
    Console, plane text parameter
    Keyswitch
    Accelerator pedal
    Accelerator pedal transmitter
    Accelerator pedal, 2-pedal & 2 potentiometers
    Accelerator pedal, 2-pedal & double potentiometer
    Brake pedal transmitter
    Parking brake switch
    Signal horn
    Seat switch
    Pressure pick-up, hydraulics
    Drive and pump motor temperature sensors
    Drive motor speed sensors
    Pump motor speed sensor
    Steering angle transmitter
    Curve switch for steering
    Battery connector
    Battery
    Discharge indicator
    STILL contactor
    Main fuse
    Fuse carrier
    Control fuses
    Relay
    Electronic control unit
    Replacing the electronic control unit
    Replacing the control card
    Field regulator
    Console
    Replacing the console
    Cold store version
    FleetManager
    Proportional system
    - Joystick
    Proportional system components, Emergency Stop
    Proportional system components, control
    Horn control
    Hydraulic controller
    Communication - Safety function
    Parameterisation
    Controller renewal
    Control valve block
   09. Electrical equipment
    2008-14, 2018-24
    Configuration of the optional electrical equipment
    Voltage converter
    Control relay board
    Distributing board
    CAN bus connections
    2015 i
    Configuration of the optional electrical equipment
    Voltage converter
    Control relay board
    CAN bus connections
    Parametrisation via the console
    Optional electrical equipement
   10. Hydraulic system
    Operation of lift & tilt hydraulics
    Control valve block
    Operation
    Mechanical configuration
    Mechanical configuration - Fitting instructions
    Hydraulic schematic - Operation
    Hydraulic schematic - Operation
    Control valve
    Hoist/lower functions
    Hoist/lower functions
    Tilt function
    Tilt function
    Hydr. ancillary equipment
    Hydr. ancillary equipment
    Control valve block
    Pressure relief valve - Block seals
    Control valve - Operation and renewal Pump motor speed
    Restrictor fitting for tilting
    Anti-cavitation check valve
    Operation
    Check- Removal
    Hydraulic pump
    Operation
    Hydraulic tank
    Hydraulic oil change, filling capacity, breather valve
    Filter in suction line
    Operation and maintenance
    Hydraulic fittings and unions
    Tilt cylinder fittings - Assembly
    Lift & tilt speeds
    Hoisting - Lowering -Tilting
    Hydraulic circuit diagram
    Legend
    Schematic
    Joystick
    Operation of Lift and Tilt hydraulics
    Hydraulic actuation
    Joystick / Operation
    Joystick / Operation
    Joystick removal
    Emergency lowering
    Control valve block
    Mechanical configuration
    Mechanical configuration
    Mechanical configuration
    Hydraulic circuit diagram
    Hyd. circuit diagram - Operation
    Control valve section
    Connection block, Hoist/lower functions
    Connection block, Hoist/lower functions
    Tilt valve block
    Tilt valve block
    3rd & 4th hyd. functions / End-plate valve unit
    3rd & 4th hyd. functions / End-plate valve unit
    Control valve block
    Pressure relief valve, Block seals
    Restrictor for the tilt function
    Anti-cavitation check valve
    Mast from 5000 mm of rated lift
    Hydraulic circuit diagram
    Legend
   11. Drive motor
    Drive motor, construction
    Connection diagram
    Position of motor terminals
    Drive motor removal
    Inspecting and changing the motor brushes
    Drive motor disassembly
    Drive motor assembly
    Drive pinion and brake disc assembly
    Drive motor and drive axle installation
    Pulse transmitter / temperature sensor / forced-air cooling
    Pump motor
    Pump motor, construction
    Connection diagram
    Position of motor terminals
    Inspecting and changing the motor brushes
    Pump motor removal and installation
    Pump motor- Disassembly
    Pump motor -Assembly
    Pulse transmitter /temperature sensor /forced-air cooling
    Brush wear monitoring facility
    Method of operation
    Checking the brush wear monitoring facility
    General instructions
    Insulation resistance
    Turning down the commutator on a lathe
    Technical service data
    Motor/ASM
    Asynchronous motor/Operating principle
    Motor terminals
    Removal/installation of drive unit
    Removal/dismantling of motor
    Motor components, left
    Pump motor/ASM
    Pump motor type
    Motor terminals
    Removal and installation of pump motor
    Pump motor components
    Sensors
    Speed sensor
    Temperature sensor
    Insulation test
   13. Pressure regulator units I and II
    Hyd.Ancillary equipment
    Pressure regulator unit land II
    Fitting attachments
    Hyd.Ancillary equipment
    Restrictor fittings and pump motor speeds for attachments
   20-25. Mast
    Technical Data for Maintenance Service
    Mast types / Removal of mast
    Telescopic mast
    Hi-Lo mast
    Triple mast
    Carriage stops
    Support rollers
    Hoist cylinders
    Lowering valve
    Line failure safety device
    Cushioning device for cylinder
    Fork carriage
    Fork carriage removal
    Changing the guide roller shafts
    Tilt cylinders
    Tilt cylinders dismantling
    Assembling
    Mast tilt angle