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Linde H50D Ex, H60D Ex Diesel Explosion Protected Forklift Truck 396 Series Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Explosion Protected Forklift Type 396 Ex, Models H50D, H60D.

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   H50D Ex
   H60D Ex

Format: PDF, 227 Pages
Language: English

Contents:
   1. Introduction
    Your truck
    Intended use
    Impermissible use
    Basic information on explosion protection
    Description of use and climatic conditions
    Symbols used
    Technical description
    Taking delivery of the industrial truck
    Legal requirements for placing on the market
   2. Safety
    Safety guidelines
    Residual risks
    Stability
    In the case of tip-over
    Handling consumables
    Qualified person
    Regulations
    Fit attachments
    Fork carriage emergency lowering
    Emergency exit with attached rear window
   3. Overview
    Identification plates
    Nameplate
    Truck overview
    Operating devices
    Display unit
   4. Operation
    Service plan before initial commissioning
    Instructions for running-in
    Pre-shift checks
    Standard equipment
    Entering and exiting the truck
    Adjusting the standard driver°s seat and comfort driver°s seat
    Adjusting the height-adjustablecomfortdriver°sseat
    Adjusting the luxury driver°sseat
    Adjusting the armrest
    Adjusting the steering column
    Settingtheclock
    Seatbelt
    Starting and stopping the internal combustion engine (dual-pedal operation)
    Driving (dual-pedal operation)
    Starting and stopping the internal combustion engine (single-pedal operation)
    Driving (single-pedal operation)
    Steeringsystem
    Brakesystem
    Signal horn
    Joystick with central lever operation
    Joystick with single lever operation
    Windscreen wipers
    Special equipment
    Depressurisation
    Driver°scab
    Adjusting the driver°s seat with rotating device
    Working with a load
    Before picking up a load
    Adjusting the fork armdistance
    Taking up loads
    Travelling with load
    Setting down loads
    Towing device
    Before leaving the truck
    Loading/transporting
    Removing the lift mast
    Securing the overhead guard against moving forwards or backwards
    Loading
    Transportation by lorry or low-bedsemi-trailer
   5. Maintenance
    General information
    Inspection and maintenance data
    Recommendations for consumables
    Inspection and maintenance overview
    Service planas required
    50-hour service plan
    1000-hour service plan
    2000-hour service plan
    3000-hour service plan
    6000-hour service plan
    Engine
    Checking the engine oil level
    Changing the engine oil
    Changing the engine oil filter
    Fuel
    Draining water from the fuel pre-filter
    Changing the fuel filter
    Changing the fuel pre-filter
    Bleeding the fuel system
    Cleaning the fuel tank ventilationhose
    Checking the coolant level
    Checking coolant level for exhaust gas and turbo charger
    Changing the coolant
    Check the coolant concentration
    Clean the water cooler and hydraulic oil cooler and check for leaks
    Checking the condition and secure positioning of the engine support and engine mounting
    Checking the condition and tension of the V-ribbed belt
    Changing the V-ribbed belt
    Changing the air filter cartridge, checking the vacuum-operated switch
    Changing the air filter safety cartridge
    Checking the dust discharge valve
    Checking the intake and exhaust pipes for leaks
    Clean the heat exchanger
    Draining water from the intercooler
    Checking the valve clearance
    Changing the crankcase bleeder valve
    Gearbox
    Planetary transmission: Checking the oil level and checking for leaks
    Planetary transmission: Changing the oil and cleaning the magnetic plug
    Checking the fastenings of the axlec lamps
    Checking the hydraulic pump°s mounting on the engine
    Chassis, bodywork and fittings
    Cleaning the truck
    Bonnet
    Floorplate
    Checking the seat belt for condition and function
    Checking the mounting of the chassis,tilt cylinders and steering axle
    Lubricating the overhead guard bearings and tilt cylinder bearings
    Checking and oiling other bearing points and joints
    Topping up the water tank in the washer system
    Chassis frame
    Wheel change
    Tightening the wheel fastenings
    Checking tyres for damage and foreign objects
    Check the tyre pressure
    Cleaning and greasing the steering axle
    Checking the mountings of the steering cylinder and steering pivot pin
    Operating devices
    Checking the parking brake for correct operation
    Checking the pedal group
    Checking the bellow sat the actuating lever
    Electrics
    Checking electric cables and connections for condition and tightness
    Battery: checking the condition, acid level and acid density
    Hydraulics
    Changing the hydraulic oil
    Hydraulic system: Checking the oil level
    Hydraulic system: changing the filters
    Checking the bleeder valve on the hydraulic tank for correct operation
    Checking the hydraulic system for leaks
    Checking the pre-load of the double hoses
    Load lift system
    Working on the lift mast and at the front of the truck
    Cleaning and spraying the lift mast chain
    Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
    Adjusting the lift mast chain
    Checking the fork arms and fork arm safety devices
    Lubricating the mast fixation
    Self-help
    Opening the cover to the electrical system
    Fuses for special electrical equipment
    Opening the central electrical system cover
    Fuses for basic electrical equipment
    Diagnostic connector
    Malfunctions during operation
    Malfunctions, causes and remedies (diesel engine)
    Malfunctions, causes and remedies°hydraulic system
    Jump start
    Towing
    Shutting down
    Shutting down the truck
    Disposal of old trucks
   6. Technical data
    H50DEx type sheet
    H60DEx type sheet
    Truck configuration
    Tyre variants and rim sizes
    Load capacity diagrams and lift mast data as at 11/2011
    Additional capacity rating plate for attachments
    Noise emission values
    Vibration characteristic values for bodily vibrations .

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